SECTION G-LOCK HARDWARE - ROUTER TEMPLATES, DRILL JIGS & FIXTURES

Sep 15, 2026

Uploaded by McQueen

SECTION G covers lock hardware installation templates and tooling for router drill jigs, drill jigs, reinforcing plates, and fixtures used with R-A-S lock components. It lists specific applications such as lock prep, router template drill jig, reinforcing plate lock strike variations, and electric door release. Clear page references and ordering information guide selection of face plates, cylinder guards, and templates for different locks, letter-slots, and panic hardware, including setup and drilling instructions.

LanguageEnglish

CategoryForms

FormatPDF

Pages13

Reading Time5 min

AccessFree to download

SECTION G-LOCK HARDWARE

ROUTER TEMPLATES, DRILL JIGS & FIXTURES

ORDERING INFORMATION

R-A-S Industries 610-383-5070 G-1 Coatesville, PA Fax 610-380-1136 SECTION G SECTION G-LOCK HARDWARE REINFORCING PLATES-ROUTER TEMPLATES-DRILL JIGS-FIXTURES | APPLICATION | ROUTER TEMPLATE DRILL JIGOR FIXTURE | REINFORCING PLATE | PAGE | | --- | --- | --- | --- | | LOCK PREP | 1777 | | G-2 | | --- | --- | --- | --- | | LOCK PREP | 1777 DJF | 777
777 B | G-2A | | LOCK HANDLE PREP | 1777 DJH | | | | ADAMS RITE MAXIMUM SECURITY LOCK | 1205 | | G-3 | | LOCK STRIKE | 1784 A | 784 A | G-4 | | | 1784 B | 784 B | G-5 | | LOCK STRIKE & DEAD BOLT | 1784 ADSK
1784 ADSJ | 784 A
784 AS | G-6 | | ADAMS RITE LOCK STRIKE | 4501
4502 | | G-7 | | FOLGER ADAMS ELECTRIC DOOR RELEASE | 310-2T
310-2DJ | | G-8 | | ELECTRIC DOOR RELEASE | 1002 | 002 | G-9 | | ADAMS RITE ELECTRIC DOOR RELEASE | 7500
7530 | | G-10 | | FLUSH BOLT | 1781 D | | G-11 | | FLUSH BOLT | | | G-11A | SEE SPECIFIC PAGE FOR FULL PART NUMBER BEFORE ORDERING NOTE-ROUTER TEMPLATE GUIDE MUST BE USED WITH R-A-S ROUTER TEMPLATES. SEE PAGE J-5 . A Printed in USA, 􀀁 1985-2009 R-A-S Industries 6/09 R-A-S Industries Coatesville, PA 610-383-5070 Fax 610-380-1136 G-2 NOW! L OCK PREP INESS THAN 3 MIN . WHILE DOOR IS GLAZED & HUNG MASTER FIXTURE M1777 TEMPLATES TEMPLATES TEMPLATES ON M1777 1777 AF 1777 ALS 1777 ARS 1777 AF 1777 ALSE 1777 ARSE BOLT CUT OUT FOR INACTIVE DOOR EXIT INDICATOR CUT OUT LOCK FACE PLT. CUT OUT “A” DIMENSION 1IN.– STD. BEVEL 11/8– KAWNEER RADIUS STILE 119/32 67/8 DIAMETER 11/4 STANDARD 111/32 CYL. GUARD CORRESPONDING HOLES FOR ADJUSTABLE BACKSET SHIMS FOR CENTERING TUBE MS 1850 A MS 1850-A505 MS 1890 4510 ORDERING INFORMATION FOR KAWNEER FACE PLATE ORDER 1777 AFK FOR TUBELITE FACE PLATE ORDER 1777 AFT FOR CYLINDER GUARD ORDER 1777 ALSCG & 1777 ARSCG TEMPLATES AVAILABLE FOR VARIOUS LOCKS, LETTER-SLOTS, PANIC HARDWARE ETC. Printed in USA, © 1985-2009 R-A-S Industries 6/09 R-A-S Industries Coatesville, PA 610-383-5070 Fax 610-380-1136 G-2A 1777 DJF DRILL JIG 777 & 777 B CLIP 1777 DJH DRILL JIG 1777 DJF 777 777 SPECIAL RESILIENT WASHER LOCK MOUNTING PL. 10-24 FL. HD. SC. USE 1777 DJF DRILL JIG TO LOCATE & DRILL HOLES FOR R-A-S CLIP \#777 OR \#777B. INSERT LOCATING PINS INTO LOCK CUT OUT (SEE PG. G-2) TO POSITION JIG ON DOOR STILE & DRILL TWO \#9 HOLES AND CSK. FOR \# 10-24 FL. HD. SC. AFTER INSTALLING CLIP TO DOOR STILE ATTACH LOCK TO CLIP WITH \# 10-24 FL. HD. SC. AND SPECIAL RESILIENT WASHER \# 1777 W WHICH ALLOWS FOR PROPER INSTALLATION OF FACE PLATE. USE CLIP \#777 FOR FLAT OR RADIUS DOORS USE CLIP \#777B FOR BEVEL DOORS NOTE– 1777 DJF CAN ALSO BE USED ON KAWNEER 11/8 WIDE FACE PLATE BY MOVING LOCATING PINS TO OUTER HOLES WHICH ARE PROVIDED. USE 1777 DJH DRILL JIG TO LOCATE AND DRILL HOLES FOR ADAMS RITE LATCH HANDLES. INSERT LOCATING PINS INTO CYLINDER CUT OUT (SEE PG. G-2) TO POSITION JIG ON DOOR STILE. ALIGN JIG WITH DOOR STILE AND DRILL TWO 5/32IN (\#21) HOLES. NOTE – JIG HAS TWO SETS OF HOLES FOR TWO DIFFERENT APPLICATIONS. USE AS SHOWN FOR ADAMS RITE 4560 , 4561 & 4565 LATCH HANDLES. ROTATE JIG 180° TO USE FOR ADAMS RITE 4160 REPLACEMENT HANDLE. 1777 DJH Printed in USA, © 1985-2009 R-A-S Industries 6/09 R-A-S Industries Coatesville, PA 610-383-5070 Fax 610-380-1136 G-3 1205 A & 1205 AS ROUTER DRILL JIG TEMPLATE ADAMS RITE MAXIMUM SECURITY LOCK FRAME PORTION |

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SA | | --- | --- | --- | | R-A-S IND. | | | HALF SCALE PLAN VIEW 1205A ACTUAL CUT-OUT IN FRAME 21/32 X 33 /4 STANDARD BOLT 1205AS ACTUAL CUT-OUT IN FRAME 21/32 X 2 IN SHORT THROW THERE ARE 9 SETS OF HOLES AT EACH END OF THE TEMPLATE FOR ATTACHING TEMPLATE TO THE MASTER FIXTURE. EACH SET OF HOLES ALLOWS THE SAME TEMPLATE TO BE USED FOR 9 DIFFERENT APPLICATIONS. WHEN ATTACHED TO THE HOLES MARKE

FAQs

What is included in SECTION G for lock hardware installation?

SECTION G provides router templates, drill jigs, reinforcing plates, and fixtures used for installing multiple lock components. It also includes drilling instructions and part-specific guidance.

How are router and drill jig templates selected for different locks?

Templates are chosen based on the specific lock type and application, with page references provided for full part numbers before ordering. Corresponding hole patterns and cut-outs are specified per lock model.

Where does the document provide ordering guidance for related face plates and guards?

Ordering information is provided in the document, listing which face plate or cylinder guard parts to order for specific template and plate combinations.

Sep 15, 2026

Uploaded by McQueen