Tsubaki - Plastic Cableveyor TKP62H34/TKP90H50/TKP125H74 Instruction Manual - Installation Guide

Sep 10, 2026

Upload by Jacob

Instruction manual for Tsubaki Plastic Cableveyor covering setup from delivery through machine installation. It explains construction and naming, shipping methods for end brackets and long conveyors, and step-by-step procedures to open arms, remove lock stays, connect link plates, lock stays, dividers, and install cables or hoses without stacking or misalignment. It also provides guidance for pre-installation checks such as guide-rail length, parallelism, levelness, bowing allowance, bracket mounting height, and correct bracket alignment before tightening.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages6

Reading Time15 min

AccessFree to download

1 Construction/Naming

2 Delivery

3-1 Open the Arm

3-2 Removing the lock stay

3-3 Connecting Link Plates

3-4 Connecting Lock Stays

4 Inserting (Setting) Cables/Hoses

4-1 Open the arms

4-2 Install the dividers

4-3 Insert cable/hose

4-4 Close the arm

5-1 Remove moving end brackets

5-2 Connect the extending links

6-1 Remove the arms from the moving end bracket

6-2 Remove the lock stays

6-3 Remove the links

6-4 Remove the bracket

6-5 Attach a moving end bracket

7-1 Run a pre-installation check (test)

7-2 Install the cableveyor on the equipment

7-3 Points on Installing Cables/Hoses

# Tsubaki Plastic CableveyorTKP Instruction Manual Thank you for your purchase of a Tsubaki Cableveyor.This instruction manualdiscusses important points from delivery to machine installation,and should be readthoroughly before proceeding. TKP62H34·TKP90H50·TKP125H74(TKP0625W·TKP0900·TKP1250) 1 Construction/Naming 2 Delivery 1)Cableveyor and moving end bracket are shippedassembled,while the fixed end bracket anddividers are shipped individually. 2)Long formation cableveyors (over 4m)are inprinciple shipped in sections. ## 3-1 Open the Arm Open the arms on three links. 1)There is a slot mark on the arm locking area.nsert a flathead screwdriver into this mark andopen the arm. Note:Screwdriverhead sizes shouldbe less than 5.5mm forTKP0625,9.0mmfor TKP0900,and10mm forTKP1250.Openthe arm 90°andpull to remove arm 3-2 Removing the lock stay Remove 3 lock stays from where the movingend side of where the cableveyor will beconnected. Insert a flathead screwdriver into the groove withthe lock stay slot mark and pullscrewdriver headdown in the direction of the arrow.The lock staywill pop out in the opposite direction. 3-3 Connecting Link Plates 1)Align the pin,hole,and stopper nodule,press the link hard by hand,or tap lightlywith a rubber hammer,to connect.(Support the reverse side.) 2)Bend the cableveyor slightly along itsbending radius(approx.5°)and align thestopper nodules. 3-4 Connecting Lock Stays Insert the lock stay into links A and B at thesame time and rotate along direction of arrow This means aligning both ends of the lock stay with links A and B at the same time. Note:Connect so that the lock stay slot mark andV on the cableveyor align. 4 Inserting (Setting)Cables/Hoses 4-1 Open the arms.See 3.1. ## 4-2 Install the dividers. ### 1)There are two ways to attach the dividers tothe lock stay A.When fixed With the LOCK→mark on the divider facingdown,you can fix the connected lock stay inthe predetermined position.Divider fix positioncan be changed in 5mm pitches. B.When freely sliding Facing the LOCK→mark on the divider in theopposite direction as above (up)willallow it tofreely slide in the lock stay groove. 2)Align the lock stay in the groove and presshard by hand to attach.Determine positionby cable/hose size and attach. Note:It is convenient to make the guide markon the lock stays easy to see. Note:Attach dividers so thereis a clearance of more than 1.1x that of the cable/hosediameter(d). ### 3)Attaching the divider Dividers are in principle attached every two links. ### 4)To remove the lock stay from the divider,push the divider down laterally. 4-3 Insert cable/hose(See 7.3.) Insert cables/hoses in the predetermined position *1:Ensure that cables or hoses are not stacked(As on the right in the diagram below.) *2:Insert dividers so that they do not pressX。lagainst the cables/hoses. *3:Ensure that the dividers are straight. 4-4 Close the arm. Cable/hose inserted (set)into cableveyor. ## 5-1 Remove moving end brackets nsert a flathead screwdriver between the link andbracket to remove.Or,remove the first link. 5-2 Connect the extending linksFirst,lightly tap each of the A and B links toconnect to the moving end brackets. 5-3 Connect the extending links to the finished section. 5-4 Connect the extending link to the lock stay.See 3.4. 5-5 Connect the dividers and arms.See 4.2.,4.4. 5-6 Attach the moving end bracket.Tap lightly with a rubber hammer. 6-1 Remove the arms from the moving end bracketSee 3.1. 6-2 Remove the lock staysSee 3.2. ## 6-3 Remove the links. Insert aflathead screwdriver between the linksto separate. Or,place a jig against the link pin and tap lightlywith a hammer. 6-4 Remove the bracket Insert a flathead screwdriver between the linkand bracket to remove bracket. 6-5 Attach a moving end bracket | 7 | Installating on the Equipment | | --- | --- | ## 7-1 Run a pre-installation c

FAQs

How are long formation cableveyors shipped for assembly?

Long formation cableveyors (over 4 m) are in principle shipped in sections.

What screwdriver head sizes are required to open the arms for different models?

Use screwdriver head sizes below 5.5 mm for TKP0625, 9.0 mm for TKP0900, and 10 mm for TKP1250.

What pre-installation checks must be performed before installing the cableveyor?

Confirm the guide rail length is sufficient, ensure the guide rail is parallel to the equipment running rail, verify left and right cableveyor rails are horizontal, and check bracket engagement center, installation height range, and mounting conditions before tightening.

Sep 10, 2026

Upload by Jacob