Temperature Control Systems - Customer Product Manual - 1615094-10 - English

Nov 4, 2026

Customer Product Manual 1615094-10 for Temperature Control Systems provides installation, operation, and maintenance guidance. It covers chilled water loop operation, refrigerant cycle overview, fault indicators, and Flowsetter valve functions, along with control panel details and chiller junction box information. Safety content includes qualified personnel, intended use, regulatory approvals, personal and fire safety, high-pressure fluids, halogenated hydrocarbon solvent hazards, malfunction actions, and disposal. Procedures cover first startup preparation, filling the system, controller and temperature settings, auto-tuning, shutdown, flowsetter optimization, and troubleshooting, including water treatment and testing.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages68

Reading Time2 h 51 min

AccessFree to download

Safety

Qualified Personnel

Intended Use

Regulations and Approvals

Personal Safety

High-Pressure Fluids

Fire Safety

Halogenated Hydrocarbon Solvent Hazards

Action in the Event of a Malfunction

Disposal

System Overview

Chilled Water Loop Operation

Refrigerant Cycle

Fault Indicators

Flowsetter Valves

Control Panel Front

Control Panel Interior

Chiller Junction Box

Specifications

Dimensions

Single-Air Cooling System With Heat Exchanger

Single-Air Cooled System Without Heat Exchanger

Dual-Air Cooling System With Heat Exchanger

Dual-Air Air Cooled System Without Heat Exchanger

Water Cooling Systems

Installation

Location and Clearances

Mounting

Ambient Temperature

Electrical Connections

Heat Exchanger Installation

RTD Install

Cabinet Mounting

Remote Mounting

Additional Temperature Control Loop

Water Treatment

Operation

Preparation for First-Time Startup

Filling System

Temperature Controller Settings

Chiller Controller

Process Controller

Changing Material Temperature Setpoint

Controller Security

Auto-Tuning

System Shutdown

Flowsetter Optimization

Remove Air from Water Side of Heat Exchanger

Adjust Flowsetters

Maintenance

System Pressure

Process Water Temperature

System Condenser

Heat Exchanger

Water Level and Quality

Water Test Kit Instructions

Molybdate Test Procedure for PN 1622896

pH Test

Troubleshooting

Temperature Control Systems Customer Product Manual Document Number 1615094-10 – English – Issued 08/26 For parts and technical support, call the Industrial Coating Solutions Customer Support Center at (800) 433-9319 or contact your local Nordson representative. This document is subject to change without notice. Check [http://emanuals.nordson.com](http://emanuals.nordson.com for)[ for](http://emanuals.nordson.com for) the latest version. NORDSON CORPORATION • 100 NORDSON DRIVE, AMHERST, OHIO 44001• USA Table of Contents Safety............................................................................................ 1 Introduction................................................................................... 1 Qualified Personnel ...................................................................... 1 Intended Use ................................................................................ 1 Regulations and Approvals........................................................... 1 Personal Safety ............................................................................ 2 High-Pressure Fluids................................................................... 3 Fire Safety .................................................................................... 4 Halogenated Hydrocarbon Solvent Hazards............................... 4 Action in the Event of a Malfunction ............................................. 5 Disposal........................................................................................ 5 System Overview......................................................................... 5 Chilled Water Loop Operation ...................................................... 8 Refrigerant Cycle ........................................................................ 8 Fault Indicators............................................................................ 8 Flowsetter Valves ......................................................................... 9 Control Panel Front .................................................................... 10 Control Panel Interior ................................................................. 12 Chiller Junction Box.................................................................... 14 Specifications ............................................................................. 15 Dimensions ............................................................................... 16 Single-Air Cooling System With Heat Exchanger ..................... 16 Single-Air Cooled System Without Heat Exchanger ................ 17 Dual-Air Cooling System With Heat Exchanger....................... 18 Dual-Air Air Cooled System Without Heat Exchanger ............. 19 Water Cooling Systems ........................................................... 19 Installation.................................................................................. 20 Location and Clearances............................................................ 20 Mounting..................................................................................... 20 Ambient Temperature ................................................................. 20 Electrical Connections................................................................ 20 Heat Exchanger Installation ....................................................... 21 RTD Install ................................................................................ 21 Cabinet Mounting ...................................................................... 21 Remote Mounting...................................................................... 21 Additional Temperature Control Loop......................................... 23 Water Treatment......................................................................... 23 Operation............................................................

FAQs

What safety requirements apply before using the Temperature Control Systems?

The manual specifies qualified personnel, intended use, and regulatory approvals. It also details personal safety topics such as high-pressure fluids and fire safety, plus hazards from halogenated hydrocarbon solvent exposure.

How does the system overview explain the chilled water loop and refrigerant cycle?

It describes chilled water loop operation and provides an overview of the refrigerant cycle. It also identifies fault indicators and explains Flowsetter valve functions.

What steps are involved in first-time startup and normal operation?

The manual outlines preparation for first-time startup, filling the system, and temperature controller settings. It includes controller security, auto-tuning, flowsetter optimization, and system shutdown procedures.

Nov 4, 2026

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