SYM 시리즈 오토바이 서비스 매뉴얼 - 서비스 절차 - 점검 조정 - 안전 지침

Oct 22, 2026

Upload by Aria

SYM series motorcycle service manual providing technical data for component inspection and repair across mechanical, engine, driving, body, braking, steering, suspension, and electrical systems. It outlines service procedures, key operation points, inspection and adjustment guidance, and emphasizes that different vehicle styles must follow the actual unit rather than photos. It also includes general information, trouble diagnosis, lubrication points, torque values for engine and frame, lubrication and fuel/engine system coverage, and general safety instructions such as carbon monoxide ventilation and related cautions.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages180

Reading Time7 h 34 min

AccessFree to download

GENERAL INFORMATION/TROUBLE DIAGNOSIS

MAINTENANCE INFORMATION

SYMBOLS AND MARKS

GENERAL SAFETY

SERVICE MANUAL This service manual contains the technical data of each component inspection and repair for the SYM series motorcycle. The manual is shown with illustrations and focused on 「Service Procedures」 , 「Operation Key Points」, and「 Inspection Adjustment」 so that provides technician with service guidelines. If the style and construction of the motorcycle are different from that of the photos, pictures shown in this manual, the actual vehicle shall prevail. Specifications are subject to change without notice. This manual that contains all data, illustration, indication and specifications is based on current production information. SYM reserves the right to make changes at any time without notice and without incurring any obligation whatever. No part of this manual can be duplicated by any means without written permission of SANYANG. SERVICE DEPARTMENT SAN YANG INDUSTRY CO., LTD. This service manual describes basic information of different system parts and system inspection & service for SYM series motorcycles. In addition, please refer to the manual contents in detailed for the model you serviced in inspection and adjustment. The first chapter covers general information and trouble diagnosis. The second chapter covers service maintenance. The third to the eleventh chapters cover engine and driving systems. The twelfth to fifteenth chapters are contained the parts set of assembly body. The sixteenth chapter is electrical equipment. The seventh chapter is for wiring diagram. Please see index of content for quick having the special parts and system information. CONTENTS GENERAL INFORMATION/TROUBLE DIAGNOSIS ................................... 1 MAINTENANCE INFORMATION .................................................................2 LUBRICATION SYSTEM.............................................................................. 3 FUEL SYSTEM ............................................................................................. 4 ENGINE REMOVAL...................................................................................... 5 CYLINDER HEAD/VALVE............................................................................ 6 CYLINDER/PISTON...................................................................................... 7 "V" TYPE BELT DRIVING SYSTEM/KICK STARTER ARM ....................... 8 FINAL DRIVING MECHANISM..................................................................... 9 A.C. GENERATOR/STARTING CLUTCH .................................................... 10 CRANKCASE/CRANKSHAFT ..................................................................... 11 BODY COVER .............................................................................................. 12 BRAKE SYSTEM.......................................................................................... 13 STEERING/FRONT WHEEL/FRONT SHOCK ABSORBER ........................ 14 REAR WHEEL/SUSPENSION...................................................................... 15 ELECTRICAL EQUIPMENT ......................................................................... 16 ELECTRICAL DIAGRAM ............................................................................. 17 Frame number Meter Engine number Light/starter switch Battery/Fuse/CDI ~~ ~~ Front disk brake Exhaust muffler Ignition switch Gear oil draining bolt Front brake lever Rear brake lever ~~ ~~ Air cleaner Gear oil filling bolt Oil level Tail light Front turn signal light Fuel tank / Fuel unit High& Low beam/Seat open/turn signal/horn Head light/ Position light Rear turn signal light Engine oil draining bolt Ignition coil A.C. Generator Start magnetic switch Horn/REG.REC RR. turning signal light Tail light Front turn signal light Winker relay control Engine switch | SYMBOLS AND MARKS .................... 1-1
GENERAL SAFETY............................ 1-2
SERV

FAQs

이 매뉴얼의 목적은 무엇인가요?

SYM 시리즈 오토바이 각 구성품의 점검과 수리 및 정비에 필요한 기술 데이터와 서비스 절차, 점검 조정 지침을 제공하는 것을 목적으로 합니다.

사진과 다른 사양의 차량이면 어떻게 해야 하나요?

매뉴얼의 사진/그림과 스타일이나 구조가 다르면 실제 차량이 우선이며, 실차 기준으로 작업을 진행해야 합니다.

일반 안전에서 특히 주의해야 할 내용은 무엇인가요?

엔진을 가동해야 할 경우 환기가 잘 되는 장소에서만 작업하고, 밀폐된 공간에서는 절대 가동하지 않도록 안내합니다. 배기가스는 독성 가스를 포함할 수 있으므로 주의가 필요합니다.

Oct 22, 2026

Upload by Aria