SUZUKI - Service Manual - 99500-36110-01E

Oct 23, 2026

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Comprehensive Suzuki service manual for the AN650, providing introductory overview and detailed procedures for inspection, service, and overhaul of main components. It guides mechanics in using the manual effectively via group index and section contents. The document includes system-level breakdowns such as engine, drive train, CVT, FI/CVT, fuel and throttle body, cooling and lubrication, chassis, electrical system, and servicing information, along with wiring diagram references.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages463

Reading Time19 h 27 min

AccessFree to download

FOREWORD

GENERAL INFORMATION

PERIODIC MAINTENANCE

ENGINE

DRIVE TRAIN

CVT

FI SYSTEM / CVT SYSTEM

FUEL SYSTEM AND THROTTLE BODY

COOLING AND LUBRICATION SYSTEM

CHASSIS

A WARNING

ELECTRICAL SYSTEM

SERVICING INFORMATION

WIRING DIAGRAM

HOW TO USE THIS MANUAL

COMPONENT PARTS AND WORK TO BE DONE

SYMBOL

ABBREVIATIONS USED IN THIS MANUAL

# SUZUKI SERVICE MANUAL 99500-36110-01E FOREWORD GROUP INDEX This manual contains an introductory description onthe SUZUKI AN650 and procedures for its inspec-tion/service and overhaul of its main components.Other information considered as generally known isnot included. | GENERAL INFORMATION | 1 | | --- | --- | Read the GENERAL INFORMATION section tofamiliarize yourself with the motorcycle and its main-tenance.Use this section as well as other sectionsto use as a guide for proper inspection and service.This manual will help you know the motorcycle bet-ter so that you can assure your customers of fastand reliable service. | PERIODIC MAINTENANCE | 2 | | --- | --- | | ENGINE | 3 | | --- | --- | | DRIVE TRAIN | 4 | | --- | --- | *This manual has been prepared on the basisof the latest specifications at the time of publi-cation.If modifications have been made sincethen,differences may exist between the con-tent of this manual and the actual motorcycle.*Illustrations in this manual are used to showthe basic principles of operation and workprocedures.They may not represent theactual motorcycle exactly in detail. | CVT | 5 | | --- | --- | | FI SYSTEM CVT SYSTEM | 6 | | --- | --- | *This manual is written for persons who haveenough knowledge,skills and tools,includingspecial tools,for servicing SUZUKI motorcy-cles.If you do not have the proper knowledgeand tools,ask your authorized SUZUK/motorcycle dealer to help you. | FUEL SYSTEM AND THROTTLE
BODY | 7 | | --- | --- | | COOLING AND LUBRICATION
SYSTEM | 8 | | --- | --- | | CHASSIS | 9 | | --- | --- | ## A WARNING Inexperienced mechanics or mechanicswithout the proper tools and equipmentmay not be able to properly perform theservices described in this manual.Improper repair may result in injury to themechanic and may render the motorcycleunsafe for the rider and passenger. | ELECTRICAL SYSTEM | 10 | | --- | --- | | SERVICING INFORMATION | 11 | | --- | --- | | | | | WIRING DIAGRAM | 13 | | --- | --- | SUZUKI MOTOR CORPORATION ## HOW TO USE THIS MANUALTO LOCATE WHAT YOU ARE LOOKING FOR: 1.The text of this manual is divided into sections. 2.The section titles are listed in the GROUP INDEX. 3.Holding the manual as shown at the right willallow you to findthe first page of the section easily. 4.The contents are listed on the first page of each section tohelp you find the item and page you need. ## COMPONENT PARTS AND WORK TO BE DONE Under the name of each system or unit,is its exploded view.Work instructions and other service informationsuch as the tightening torque,lubricating points and locking agent points,are provided. Example:Front wheel ① ①Brake disc c②Coller Ae( ③Dust seal eckc②④Bearinge⑤Front tire 2 ⑥Front wheele⑦Spacer ⑧Tire valveA Disc bolt458cec⑤⑧Front axle cC ③⑥ ④ ④ ③ ① 后AH 七 A ⑦管)AH U | ITEM | N-m | kgf-m | Ib-ft | | --- | --- | --- | --- | | 囚 | 23 | 2.3 | 16.5 | | ⑧ | 65 | 6.5 | 47.0 | ⑧⑧ ## SYMBOL Listed in the table below are the symbols indicating instructions and other information necessary for servic-ing.The meaning of each symbol is also included in the table. | SYMBOL | DEFINITION | SYMBOL | DEFINITION | | --- | --- | --- | --- | | | Torque control required.
Data beside it indicates specified
torque. | LLC | Use engine coolant.
99000-99032-11X | | | Apply oil.Use engine oil unless other-
wise specified. | | Use fork oil.
99000-99044-10G | | | Apply molybdenum oil solution.
(Mixture of engine oil and SUZUKI
MOLY PASTE in a ratio of 1:1) | BF | Apply or use brake fiuid. | | | Apply SUZUKI SUPER GREASE“A”.
99000-25010 | | Measure in voltage range. | | | Apply SUZUKI MOLY PASTE.
99000-25140 | | Measure in current range. | | 1207B | Apply SUZUKI BOND“1207B”
99104-31140(USA) | | Measure in res

FAQs

What is the purpose of this Suzuki service manual for the AN650?

It provides an introductory description of the SUZUKI AN650 and procedures for inspection, service, and overhaul of main components, while excluding information considered generally known.

How does the manual help readers locate specific information?

The text is divided into sections, section titles are listed in the GROUP INDEX, and each section’s first page lists contents to find items and required pages.

Who is this manual intended for?

It is written for persons who have sufficient knowledge, skills, and tools, including special tools, for servicing SUZUKI motorcycles.

Oct 23, 2026

Upload by Muffet