Service Manual - Safety Rules and Scheduled Maintenance

Nov 4, 2026

Service manual detailing scheduled maintenance requirements and troubleshooting support for Genie machines across specified serial number ranges. Includes critical safety rules requiring trained and qualified personnel, proper tools and lifting equipment, and compliance with manufacturer, employer, and governmental regulations. Provides machine classification and design life guidance under ISO 16368, plus serial number legend information, capacities and specifications, and contact details for technical publications and locating related manuals.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages374

Reading Time15 h 42 min

AccessFree to download

Introduction

Compliance and Machine Classification

Technical Publications and Contact Information

Serial Number Legend

Safety Rules

Personal Safety

Workplace Safety

Service Manual | Serial Number Range | | | --- | --- | | S-100
S-105
S-120
S-125 | from S100/105-136 to S10012/S10512-941 from S10011D-114 to S10015D-1000
from S10511D-133 to S10515D-982
from S120/125-404 to S12012/S12512-3399 from S12011D-113 to S12015D-1011
from S12511D-134 to S12515D-983 | | Part No. 102916 Rev F3
January 2019 | | Introduction Important Read, understand and obey the safety rules and operating instructions in the Genie S-100 and Genie S-105 Operator's Manual or the Genie S-120 and Genie S-125 Operator's Manual before attempting any maintenance or repair procedure. This manual provides detailed scheduled maintenance information for the machine owner and user. It also provides troubleshooting fault codes and repair procedures for qualified service professionals. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance Machine Classification Group B/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. | Technical Publications
Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice.
Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. | | --- | | Contact Us:
[Internet: www.genielift.com](Internet: www.genielift.com)
E-mail: [awp.techpub@terex.com](awp.techpub@terex.com) | | Find a Manual for this Model
Go to [http://www.genielift.com](http://www.genielift.com)
Use the links to locate Operator's, Parts or Service Manuals. | Copyright © 2001 by Terex Corporation 102916 Rev F September 2015 Second Edition, Sixth Printing Genie is a registered trademark of Terex South Dakota, [Inc.in](Inc.in)[ ](Inc.in)[the U.S.A and many other countries.](the U.S.A and many other countries.) INTRODUCTION Serial Number Legend Model: S-120 Serial number: S12006-12345 Model year: 2006 Manufacture date: 01/05/06 Electrical schematic number: Es0427 Machine unladen weight: Rated work load (including occupants): 500 lb / 227 kg Maximum number of platfrm occupants: 2 Maximum allowable side force : 150 lb / 670 N Maximum allowable inclination of the chassis: 0 deg Maximum wind speed : 28 mph/ 12.5 m/s Maximum platform height : 126 ft/ 38.6 m Maximum platform reach : 75 ft/ 22.9 m Gradeability: N/A Country of manufacture: USA This machine complies with: ANSIA92.5 CAN B.354.4 Terex South Dakota 500 Oak Wood Road PO Box 1150 Watertown, SD 57201 USA S120 06 D -12345 Model Sequence number Model year Facility code (used only for model manufactured in multiple facilities) Serial label Serial number (located under cover) stamped on chassis This page intentionally left blank. Safety Rules Danger Failure to obey the instructions and safety rules in this manual, and the Genie S-100 & Genie S-105 Operator's Manual or the Genie S-120 & Genie S-125 Operator's Manual will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed. Do Not Perform Maintenance Unless: You are trained and qualified to perform maintenance on this machine. You read, understand and obey: -manufacturer’s instructions and safety rules -employer’s safety rules and worksite regulations -applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable

FAQs

Who is allowed to perform maintenance and repair procedures in this manual?

Only trained and qualified personnel may perform maintenance on the machine. The manual requires readers to understand and obey manufacturer instructions, employer safety rules, and applicable governmental regulations.

What should be read and followed before attempting maintenance or repair?

Read and understand the relevant Genie Operator’s Manual safety rules and operating instructions for the applicable model range. Also follow the safety rules and procedures provided in this service manual.

What kind of information does this service manual provide beyond maintenance schedules?

The manual includes troubleshooting fault codes and repair procedures for qualified service professionals, along with guidance on compliance, machine specifications, and serial number interpretation.

Nov 4, 2026

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