Service and Repair Manual - Series S -80 - Scheduled Maintenance, Fault Codes & Schematics

Oct 23, 2026

Detailed service and repair manual for specified Genie “S” series machine serial number ranges, covering repair procedures, fault codes, and electrical and hydraulic schematics. Provides scheduled maintenance information for owners and users, plus troubleshooting and repair guidance for qualified service professionals. Includes safety and compliance requirements, references to the appropriate Maintenance Manual and Operator’s Manual, outlines required mechanical, hydraulic, and electrical skills, and advises authorized Genie dealer service when specialized tools or lifting equipment are needed. Includes machine classification and design life information.

LanguageEnglish

CategoryResearch & Report

FormatPDF

Pages213

Reading Time8 h 57 min

AccessFree to download

Safety and compliance

Safety rules and required qualifications

Machine classification and design life

Manual scope and references

Included content (repairs, fault codes, schematics)

Related Maintenance and Operator’s Manuals

Maintenance and troubleshooting

Scheduled maintenance information

Troubleshooting and repair procedures

Technical information

Serial number range coverage

Technical publications and contact information

Revision history and references

Revision history table

Serial number legend

Service and Repair Manual Serial Number Range S ®-80 XC™ S ®-80 HF S ®-85 XC™ S ®-85 HF from S80XCH-104 to S80XCH-3100 from S85XCH-101 to S85XCH-3090 from S85XCD-101 to S85XCD-2001 This manual includes: Repair procedures Fault Codes Electrical and Hydraulic Schematics For detailed maintenance procedures, refer to the appropriate Maintenance Manual for your machine. Original Instructions Part No. 1280490GT Rev E April 2022 Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any maintenance procedure. This manual provides detailed scheduled maintenance information for the machine owner and user. It also provides troubleshooting and repair procedures for qualified service professionals. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance Machine Classification Group B/Type 3 as defined by ISO 16368 Machine Design Life Unrestricted with proper operation, inspection and scheduled maintenance. | Technical Publications
Genie has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice.
Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. | | --- | | Contact Us:
[Internet: www.genielift.com](Internet: www.genielift.com)
E-mail: [awp.techpub@terex.com](awp.techpub@terex.com) | | Find a Manual for this Model
Go to [http://www.genielift.com](http://www.genielift.com)
Use the links to locate Service Manuals, Maintenance Manuals, Service and Repair Manuals, Parts Manuals and Operator's Manuals. | Copyright © 2017 by Terex Corporation 1280490GT Rev E, April 2022 First Edition, Fifth Printing Genie and "S" are registered trademarks of Terex South Dakota, [Inc. in](Inc. in) the U.S.A. and many other countries."XC" is a trademark of Terex South Dakota, Inc. Revision History | Revision | Date | Section | Procedure / Page / Description | | --- | --- | --- | --- | | A | 11/2017 | | New Release | | B | 12/2017 | Schematics | Electrical schematics | | C | 1/2018 | Specifications | Hydraulic Component Specifications | | | | Schematics | Electrical schematics | | C1 | 4/2018 | Repair | 6-1 | | C2 | 7/2018 | Repair | Move Ground Controls to Control System | | | | Schematics | Electrical schematics | | C3 | 10/2018 | Specifications | Machine Specifications | | C4 | 5/2019 | Specifications | Machine Torque Specifications | | | | Repair | Display Menu | | | | Fault Codes | Control System Fault Codes | | | | Schematics | Electrical schematics | | C5 | 6/2019 | Fault Codes | Control System Fault Codes | | C6 | 7/2019 | Repair | Display Menu | | C7 | 10/2019 | Schematics | Limit Switch Legend | | D | 5/2020 | All Sections | Add Deutz TCD 2.2 L3 Engine | | | | Repair | 2-4 | | E | 4/2022 | Front cover | Add ending serial break | | | | | | | Reference Examples: | | | Electronic Version
Click on any content or procedure in the Table of Contents to view
the update. | | Section – Repair Procedure, 4-2 | | | | | Section – Fault Codes, All charts | | | | | Section – Schematics, Legends and schematics | | | | Serial Number Legend 1 Model 2 Facility code 3 Sequence number 4 Serial label (located under cover) 5 Serial number (stamped on chassis) Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will res

FAQs

What content is included in this service and repair manual?

It includes repair procedures, fault codes, and electrical and hydraulic schematics. It also directs readers to the appropriate Maintenance Manual for detailed maintenance procedures.

Who is this manual intended to help, and what skill level is required?

It provides scheduled maintenance information for machine owners and users, and troubleshooting/repair procedures for qualified service professionals. Basic mechanical, hydraulic, and electrical skills are required for most procedures.

What safety requirements must be followed before performing maintenance or repair?

Read and obey the safety rules and operating instructions in the appropriate Operator’s Manual before attempting maintenance. Only perform maintenance if trained and qualified, have required tools/lifting equipment and a suitable workshop, and follow employer safety and governmental regulations.

Oct 23, 2026

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