Perkins 400 Series - Workshop Manual - Publication TPD 1458E - Issue 3

Oct 28, 2026

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Perkins 400 Series workshop manual for models 403C-11, 403C-15, 404C-22 and 404C-22T covers naturally aspirated and turbocharged three- and four-cylinder diesel engine systems. It provides structured service chapter coverage from general information and specifications through major assemblies including cylinder head, piston and connecting rod, crankshaft, timing components, aspiration, lubrication, fuel, cooling, flywheel and electrical/auxiliary equipment. The publication is identified as TPD 1458E, issue 3, published September 2002.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages128

Reading Time5 h 23 min

AccessFree to download

Chapters

1 General information

2 Specifications

3 Cylinder head assembly

4 Piston and connecting rod assemblies

5 Crankshaft assembly

6 Timing case and drive assembly

7 Cylinder block assembly

8 Engine timing

9 Aspiration system

10 Lubrication system

11 Fuel system

12 Cooling system

13 Flywheel and housing

14 Electrical equipment

15 Auxiliary equipment

16 Special tools

Perkins 400 Series Models 403C-11, 403C-15, 404C-22 and 404C-22T WORKSHOP MANUAL 403C-11 403C-15 404C-22 404C-22T Three cylinder naturally aspirated diesel engine Three cylinder naturally aspirated diesel engine Four cylinder naturally aspirated diesel engine Four cylinder turbo charged diesel engine Perkins Confidential: Green Publication TPD 1458E, Issue 3. © Proprietary information of Perkins Engines Company Limited, all rights reserved. The information is correct at the time of print. Published in September 2002 by Technical Publications. Chapters 1 General information 2 Specifications 3 Cylinder head assembly 4 Piston and connecting rod assemblies 5 Crankshaft assembly 6 Timing case and drive assembly 7 Cylinder block assembly 8 Engine timing 9 Aspiration system 10 Lubrication system 11 Fuel system 12 Cooling system 13 Flywheel and housing 14 Electrical equipment 15 Auxiliary equipment 16 Special tools The following pages contain a detailed table of contents Contents 1 General information Introduction ........................................................................................................... 1 Safety precautions ................................................................................................. 2 POWERPART recommended consumable products ................................................ 4 Engine views ......................................................................................................... 6 Engine identification .............................................................................................. 7 Engine lift equipment ............................................................................................. 8 2 Specifications Basic engine data ................................................................................................. 9 Standard torques .................................................................................................. 10 Special torques .................................................................................................... 11 Compression test data .......................................................................................... 12 3 Cylinder head assembly Rocker cover and inlet manifold Operation 3-1 To remove and to fit .......................................................................... 13 Rocker assembly Operation 3-2 To remove and to fit .......................................................................... 14 Workshop Manual TPD 1458E, issue 3-Perkins Confidential: Green iii Operation 3-3 To dismantle and to assemble ........................................................... 15 Operation 3-4 To inspect ....................................................................................... 16 Exhaust manifold and gasket Operation 3-5 To remove and to fit .......................................................................... 17 Fuel injection pipes / fuel return pipes Operation 3-6 To remove and to fit .......................................................................... 18 Cylinder head setscrews Operation 3-7 To remove and to fit .......................................................................... 19 Cylinder head Operation 3-8 Tightening sequence 403C-11 and 403C-15 ........................................ 20 Operation 3-9 Tightening sequence 404C-22 and 404C-22T ...................................... 21 Cylinder head gasket Operation 3-10 To remove and to fit ........................................................................ 22 Operation 3-11 To select the correct thickness of cylinder head gasket ....................... 23 Valve and valve spring Operation 3-12 To remove and to fit ........................................................................ 24 Operation 3-13 To inspect-valve spring ......................................

FAQs

Which engine models are covered in the Perkins 400 Series workshop manual?

The manual covers models 403C-11, 403C-15, 404C-22, and 404C-22T.

What types of diesel engines are included?

It includes three-cylinder naturally aspirated diesel engines and four-cylinder naturally aspirated or four-cylinder turbocharged diesel engines.

What are the publication details and issue level of the manual?

The manual is identified as Publication TPD 1458E, Issue 3, and was published in September 2002.

Oct 28, 2026

Upload by acoobca