english---mori-automatic-tool-changer-38---50-pocket-maintenance-manual---2000

Nov 4, 2026

Maintenance instructions and setup procedures for an HS-3/R automatic tool changer and its hydraulic power unit. Provides detailed specifications such as maximum tool dimensions, weight, tool moment, hydraulic pressure and flow, plus initial setup steps including leveling blocks, anchor bolt installation, alignment bracket positioning, electrical and cable connections, and shipping bracket removal. Also covers hydraulic power unit initial setup: hydraulic fluid level checks, hose routing, supply air-line connection, motor wiring, and rotation-direction verification before clearing alarms.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages54

Reading Time2 h 16 min

AccessFree to download

INITIAL SET-UP PROCEDURE

HS-3/R AUTOMATIC TOOL CHANGER SPECIFICATIONS

INSTALLING THE HYDRAULIC POWER UNIT

HYDRAULIC POWER UNIT SPECIFICATIONS

INITIAL SET-UP OF HYDRAULIC POWER UNIT

Tool Storage Capacity Maximum Tool Length (referencedfrom gage line) Maximum Tool Diameter Maximum Tool Diameter withAdjacent Tool Pockets Filled Maximum Tool Weight Maximum Tool Moment (referencedfrom gage line) Tool Pot Chain Pitch Tool Taper Pull Stud Type Hydraulic Pressure Hydraulic Flow-rate # INITIAL SET-UP PROCEDURE HS-3/R AUTOMATIC TOOL CHANGER SPECIFICATIONS 38 600 mm(23.6 in) 250 mm(9.8 in) 125 mm (4.9 in) 36 kg(79.4 Ib) 300 kg-cm (260 Ibf-in)130 mm (5.12 in)CAT50MAS P50T 45950 kgf/cm2(711 Ibf/in2)30 I/min(8 gal/min) | THIS SECTION ASSUMES THE MORI TOOL CHANGER ANCHORS
HAVE BEEN INSTALLED IN THE SHOP FLOOR AND THAT THE
HORIZONTAL MILL HAS BEEN PROPERLY LEVELED AND
ANCHORED.DO NOT ATTACH THE MORI TOOL CHANGER TO THE
BASE OF THE MILLING MACHINE PRIOR TO LEVELING THE
MACHINE.IF NECESSARY REFER TO THE HS-3/R OPERATORS
MANUALFOR INSTRUCTIONS ON HOW TO INSTALL THE TOOL
CHANGER ANCHORS. | | --- | 1.Temporarily block the tool changer up on its base plate and install the six leveling blocks on thebottom of the base plate,Figure 1. 2.Verify that the four main leveling screws (the large hollow screws located at all four corners)andthe four intermediate leveling screws (the hex head bolts located on each of the four sides of thebase plate)are adjusted so that they are flush with the bottom of the tool changer's base plate,Figure 1. 3.Lift the tool changer with the arm mechanism facing towards the front of the HS-3/R.Move thetool changer over the top of the pre-installed anchor bolts and lower it such that the hollow levelingscrews slide over the anchor bolts. 4.An alignment bracket is used to provide the initial “rough”alignment of the tool changer to thehorizontal mill.Attach the alignment bracket to the base of the tool changer using three M16X60mm metric socket head cap screws(Haas P/N40-0039),Figure 2.Install,but do not tightenthe screws at this time.In addition,it may be necessary to move the tool changer's base plate asmall amount to bring the alignment bracket into its proper position. 5.Place a bubble level on the tool changer's base and using the four main leveling screws (thelarge 60mm hex screws located in the corners of the base plate)bring the tool changer base plateinto level.During this leveling procedure,verify that the height of the slots on the vertical face of thealignment bracket are at the same elevation as the threaded holes in the pad located on the side ofthe milling machine's base,Figure 2.If necessary,re-adjust the leveling screws to bring thealignment bracket to the proper elevation. 6.When the tool changer is level and the four slotted holes in the alignment bracket are lined upwith the threaded holes in the pad,attach the alignment bracket to the base of the mill using four3/8-16×1/4 socket head cap screws.Finish attaching the bracket by tightening the three M16 capscrews. 7.Next,thread the four intermediate leveling bolts (the four bolts with 30mm hex heads located nearthe center of each side of the base plate)down until they just touch the leveling blocks.Furthertighten the bolts approximately another 1/8 turn past this point to insure these screws are eachsharing some portions of the load. 8.Complete the base plate installation by installing the nuts and washers onto the threaded ends ofthe tool changer anchor bolts and tightening to 230 ft-Ib.Note that these are metric threads andnuts. 9.Remove the two yellow shipping brackets located on the tool changer's arm assembly,Figure 3. 10.Install the tool changer guard around the tool changer and make the following electricalconnections: a)Connect the remote control box cable to the tool changer junction box. b)Route and connect the cables from the tool changer junction box to theconnectors located on the side of the machine's control box. # INSTALLING THE HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT SPECIFICATIONS MAXIMUM PRESSURE1000 PSIMAXIMUM FLOWRAT

FAQs

What must be done before installing the Mori tool changer on the mill base?

The HS-3/R anchors must be installed on the shop floor, and the horizontal mill must be properly leveled and anchored. Do not attach the tool changer to the mill base prior to leveling.

How is the tool changer base plate leveled and aligned?

Install and adjust the four main leveling screws to bring the base plate into level. Verify the alignment bracket slot heights match the threaded holes on the mill pad, then attach the bracket and tighten per the specified sequence.

What are the key initial steps for the hydraulic power unit before operation?

Check hydraulic fluid level at the reservoir sight gage, connect pressure/return hoses to the correct ports, connect the supply air-line, connect the motor power cord, and verify motor rotation direction against the pump casing arrow.

Nov 4, 2026

Uploaded by PakDamar76