DOUBLE GIRDER TROLLEY OPERATION - SERVICE & PARTS MANUAL - GLOBAL KINGTM WIRE ROPE HOISTS RATED THRU 10 METRIC TONNE

Nov 4, 2026

A comprehensive operation, service, and parts manual for Yale-Lift-Tech Global KingTM wire rope hoists with ratings through 10 metric tonne. Provides guidance for installation, recommended operating procedures, inspection, maintenance, lubrication, and safe pre-operation checks, emphasizing operator familiarity with warnings. Includes instructions for ordering replacement parts using model and serial numbers from the hoist nameplate, an index covering general description, installation, operation, lubrication, inspection and preventative maintenance, troubleshooting, and adjustments.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages48

Reading Time2 h 1 min

AccessFree to download

SECTION I GENERAL DESCRIPTION

Paragraph 1-1 General

Paragraph 1-2 Basic Construction

SECTION II INSTALLATION

Paragraph 2-1 General

Paragraph 2-2 Bridge Requirements

Paragraph 2-3 Lubrication

Paragraph 2-4 Connecting Hoist to Electrical Service

Paragraph 2-5 Pre-Operation Checks

SECTION III OPERATION

Paragraph 3-1 General

Paragraph 3-2 Push Button Operation

Paragraph 3-3 Operating Precautions

SECTION IV LUBRICATION

Paragraph 4-1 General

Paragraph 4-2 Changing Gearcase Oil

Paragraph 4-3 Lubrication of Hoist Cable

Paragraph 4-4 Lubrication of Geared Limit Switch

Paragraph 4-5 Lubrication of Geared Trolley Wheel

Paragraph 4-6 Lubrication of Rope Guide

Paragraph 4-7 Lubricant Specifications

SECTION V INSPECTION AND PREVENTATIVE MAINTENANCE

Paragraph 5-1 General

Paragraph 5-2 Inspection of Lower Block

Paragraph 5-3 Inspection of Upper Block

Paragraph 5-4 Inspection of Electrical Controls

Paragraph 5-5 Inspection of Rope Guide

Paragraph 5-6 Rope Inspection, Replacement & Maintenance

Paragraph 5-7 Rope Reeving

Paragraph 5-8 Inspection of Rope Drum & Shaft

Paragraph 5-9 Inspection of Hoist Gearing

Paragraph 5-10 Inspection of Motor Brake and Actuating Mechanism

Paragraph 5-11 Inspection of Traverse Drive

Paragraph 5-12 Inspection of Block Operated Limit Switch

Paragraph 5-13 Testing Hoist

SECTION VI TROUBLESHOOTING CHART

SECTION VII ADJUSTMENTS

Paragraph 7-1 Motor Brake Adjustment

| | DOUBLE GIRDER TROLLEY OPERATION, SERVICE & PARTS MANUAL | | | | --- | --- | --- | --- | | |

GLOBAL KINGTM WIRE ROPE HOISTS RATED THRU 10 METRIC TONNE | Before installing hoist, fill in the information below. Refer to the Hoist and Motor data plates.
Model No. Serial No. Purchase Date Voltage
Rated Load
Follow all instructions and warnings for inspecting, maintaining, and operating this hoist. The use of any hoist presents some risk of personal injury or property damage. That risk is greatly increased if proper instructions and warnings are not followed. Before using this hoist, each operator should become thoroughly familiar with all warnings, instructions, and recommendations in this manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment as directed in manual may cause injury. | | PRINTED IN U. S.A. DECEMBER, 2002 COPYRIGHT 2002, YALE • LIFT-TECH PARTNO. 11353397B FORWARD This book contains important information to help you install, operate, maintain and service your new Yale electric hoist. We recommend that you study its contents thoroughly before putting the hoist into use. Read design specification CMAA Specification \#70, “Specifications for Top Running Bridge & Gantry Type Multiple Girder Electric Overhead Traveling Cranes” prepared by the Crane Manufacturers Association of America, Inc. and ASME B30 .2 “Overhead and Gantry Cranes, Top Running Bridge, Single or Multiple Girder, Top Running Trolley Hoist.”Then, through proper installation, application of correct operating procedures, and by practicing the recommended maintenance suggestions you can expect maximum lifting service from the hoist. It will likely be a long time before parts information found in Section X is needed. Therefore, after the hoist is installed and you have completely familiarized yourself with operation and preventative maintenance procedures, we suggest that this book be carefully filed for future reference. When ordering replacement parts from this book, it will be necessary that you include with your order: the Hoist Serial Number and Model Number that are found on the nameplate attached to the motor end of hoist. For your convenience, a space has been provided on the front cover of this Manual for entering this information. We recommend that you fill it out immediately so it is readily at hand when needed. The contents of this manual are of necessity, general in nature and may cover features not incorporated on your hoist; or, you may have ordered features not covered by this manual. Therefore, the user must exercise care in applying instructions given in this manual. If specific information not in this manual is required, contact the factory. THE INFORMATION CONTAINED IN THIS BOOK IS FOR INFORMATIONAL PURPOSES ONLY AND YALE•LIFT-TECH DOES NOT WARRANT OR OTHERWISE GUARANTEE (IMPLIEDLY OR EXPRESSLY) ANYTHING OTHER THAN THE COMPONENTS THAT YALE•LIFT-TECH MANUFACTURERS AND ASSUMES NO LEGAL RESPONSIBILITY (INCLUDING, BUT NOT LIMITED TO, CONSEQUENTIAL DAMAGES) FOR INFORMATION CONTAINED IN THIS MANUAL. No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher. NOTICE: Information contained in this book is subject to change without notice. INDEX SECTION I GENERAL DESCRIPTION PAGE Paragraph 1-1 General ………………………………………………………………………………………………. 4 Paragraph 1-2 Basic Construction …………………………………………………………………………………. 4 SECTION II INSTALLATION Paragraph 2-1 General ………………………………………………………………………………………………. 4 Paragraph 2-2 Bridge Requirements……………………………………………………………………………….. 4 Paragraph 2-3 Lubrication…………………………………………………………………………………………… 5 Paragraph 2-4 Connecting Hoist to Electrical Service …………………………………………………………… 5 Paragraph 2-5 Pre-Operation Checks……………………………………………………………………………… 5 . SECTION III OPERATION Paragraph 3-1 General …………

FAQs

What information should be recorded before using the hoist?

Fill in the model number, serial number, purchase date, voltage, and rated load using the data plates on the hoist and motor end. This information is needed for future reference and parts ordering.

How should replacement parts be ordered from the manual?

When ordering replacement parts, include the hoist serial number and model number found on the nameplate attached to the motor end. Using the space on the manual’s front cover is recommended for quick access.

Why is operator training and familiarity with warnings important?

The manual stresses that operating a hoist involves risk of personal injury or property damage, and the risk increases if warnings and instructions are not followed. Each operator should thoroughly familiarize themselves with warnings, instructions, and recommendations before use.

Nov 4, 2026

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