2016 Harley-Davidson Dyna Models Service Manual - 99481-16 - Maintenance and Repair

Oct 28, 2026

Upload by Aurelia

2016 Harley-Davidson Dyna Models Service Manual (99481-16) provides structured guidance for servicing and repairing Dyna motorcycles. It emphasizes rider and technician safety, correct maintenance procedures, safe refueling practices, and preparation before starting work. The manual explains how to use its layout with a chapter-based numbering system, cross-references, glossary references, and aids for efficient navigation. It also highlights use of genuine replacement parts and the meanings of warnings, cautions, and notices.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages579

Reading Time24 h 19 min

AccessFree to download

DYNA®MODELS

Occupation:

ABOUT THIS MANUAL

HOW TO USE YOUR MANUAL

PREPARATION FOR SERVICE

FOREWORD

SERVICE BULLETINS

USE GENUINE REPLACEMENT PARTS

WARNINGS AND CAUTIONS

# DYNA®MODELS 2016 HARLEY-DAMDSON®SERVCE MANUAL # 2016 Harley-Davidson DynaModels Service Manual ◎2015 H-D.ALL RIGHTS RESERVED99481-16 Printed in the U.S.A. VISIT THE HARLEY-DAVIDSON WEB SITE http://www.harley-davidson.com Cut Here_ | Name: | Dealership: | | | --- | --- | --- | | Street: | Department: | | | City: | State: | Zip: | Cut Here_ READER COMMENTS The Harley-Davidson Service Communications Department maintains a continuous effort to improve the qualityand usefulness of its publications.To do this effectively,we need user feedback-your critical evaluation ofthis manual. Please comment on the completeness,accuracy,organization,usability,and readability of this manual. Please list the page,item,and part number(s)of any errors you find in this manual. Please tell us how we can improve this manual. ## Occupation: 2016 Harley-Davidson Dyna Models Service Manual (99481-16)Please clip out and mail to:Service Communications DepartmentHarley-Davidson Motor CompanyP.O.Box 653Milwaukee,WI USA 53201 ABOUT THIS MANUAL GENERAL ## AwARNING The rider's safety depends upon proper motorcycle serviceand maintenance.If a procedure in this manual is notwithin your capabilities or you do not have the correcttools,have a Harley-Davidson dealer perform the pro-cedure.Improper service or maintenance could result indeath or serious injury.(00627b) This service manual has been prepared with the followingpurposes in mind: To acquaint the user with the construction of the Harley-Davidson product and assist in the performance of basicmaintenance and repair. To introduce the professional Harley-Davidson technicianto the latest field-tested and factory-approved major repairmethods. We sincerely believe that this service manual willmake yourassociation with Harley-Davidson products more pleasant andprofitable. HOW TO USE YOUR MANUAL Refer to the table below for the content layout of this manual. | NO. | CHAPTER | | --- | --- | | 1 | Maintenance | | 2 | Chassis | | 3 | Engine | | 4 | Fuel System | | 5 | Drive | | 6 | Transmission | | 7 | Electrical | | A | Appendix A Wiring | | B | Appendix B Reference | Use the TABLE OF CONTENTS(which follows this FORE-WORD)and the INDEX(at the back of this manual)to quicklylocate subjects.Chapters and topics in this manual aresequentially numbered for easy navigation. For example, a cross-reference shown as 2.2SPECIFICATIONS refers to chapter 2 CHASSIS,heading 2.2SPECIFICATIONS. For quick and easy reference,all pages contain a chapternumber followed by a page number.For example,page 3-5refers to page 5 in Chapter 3. A number of acronyms and abbreviations are used in thisdocument.See the B.4 GLOSSARY for a list of acronyms,abbreviations and definitions. ## PREPARATION FOR SERVICE | PART NUMBER | TOOL NAME | | --- | --- | | HD-48650 | DIGITAL TECHNICIANII | ## AwARNING Stop the engine when refueling or servicing the fuelsystem.Do not smoke or allow open flame or sparks neargasoline.Gasoline is extremely flammable and highlyexplosive,which could result in death or serious injury.(00002a) Good preparation is very important for efficient service work.Start each job with a clean work area.This will allow the repairto proceed as smoothly as possible.It will also reduce theincidence of misplaced tools and parts. Clean a motorcycle that is excessively dirty before work starts.Cleaning willoccasionally uncover sources of trouble.Gatherany tools,instruments and any parts needed for the job beforework begins.Interrupting a job to locate tools or parts is a dis-traction and causes needless delay. ## NOTES FOREWORD · To avoid unnecessary disassembly,carefully read allrelated service information before repair work begins. In figure legends,the number which follows the name ofa part indicates the quantity necessary for one completeassembly. When servicing a vehi

FAQs

What is the manual’s purpose for technicians and owners?

The manual helps users understand the motorcycle’s construction and perform basic maintenance and repair. It also introduces professional technicians to field-tested, factory-approved major repair methods.

How should the manual be used to locate topics quickly?

Use the table of contents and the index to find subjects fast. Pages include a chapter number followed by a page number, and cross-references use the chapter and heading format.

What safety practices are emphasized before servicing or refueling?

Stop the engine when refueling or servicing the fuel system, and avoid smoking or open flames or sparks near gasoline. The manual also stresses proper preparation and a clean work area to support safe, efficient service work.

Oct 28, 2026

Upload by Aurelia