2004 Shop Manual - ELITE SERIES - TABLE OF CONTENTS - Safety Notice - Introduction - Maintenance

Oct 28, 2026

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2004 Shop Manual for the ELITE SERIES from Bombardier Recreational Products Inc. provides legal and trademark notices, publication details, and a structured table of contents. The manual organizes safety information, introduction material, vehicle identification and engine serial number references, abbreviations, and an arrangement overview. It further outlines service tooling and service products sections, followed by maintenance guidance including a maintenance chart, storage procedures, and pre-season preparation topics such as air filter cleaning.

LanguageEnglish

CategoryResearch & Report

FormatPDF

Pages328

Reading Time13 h 47 min

AccessFree to download

SAFETY NOTICE

INTRODUCTION

VEHICLE IDENTIFICATION NUMBER

VEHICLE IDENTIFICATION NUMBER LOCATION

IDENTIFICATION NUMBER MEANING

ENGINE SERIAL NUMBER

ENGINE SERIAL NUMBER LOCATION

LIST OF ABBREVIATIONS USED IN THIS MANUAL

ARRANGEMENT OF THIS MANUAL

GENERAL INFORMATION

ILLUSTRATIONS AND PROCEDURES

SELF-LOCKING APPLICATION PROCEDURE

LOCTITE® APPLICATION PROCEDURE

THREAD LOCKER

STRIPPED THREAD REPAIR

GASKET COMPOUND

MOUNTING ON SHAFT

CASE-IN COMPONENTS

TIGHTENING TORQUE

01 SERVICE TOOLS AND SERVICE PRODUCTS

01 – SERVICE TOOLS

02 – SERVICE PRODUCTS

02 MAINTENANCE

01 – MAINTENANCE CHART

02 – STORAGE

03 – PRESEASON PREPARATION

AIR FILTER CLEANING

2004 Shop Manual ELITE SERIES Bombardier Recreational Products Inc. Legal deposit: National Library of Quebec National Library of Canada 2004 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Recreational Products Inc . © Bombardier Recreational Products Inc . 2004 Technical Publications Bombardier Recreational Products Inc . Valcourt (Quebec) Canada Printed in Canada ®TM Registered trademarks of Bombardier Recreational Products Inc . or its affiliates . † Bombardier and sprocket design are trademarks of Bombardier Inc, used under license. This document contains the trademarks of the following companies: Crest© is a trademark of Crest Industries Inc . Loctite© is a trademark of Loctite Corporation Molykote© is a trademark of Dow Corning Corporation Silastic© is a trademark of Dow Corning Corporation Snap-on© is a trademark of Snap-on Tools Corporation Versilube© is a trademark of General Electric Company Supertanium© is a trademark of Premier Industrial Corporation AMP© is a trademark of Tyco Electronics Corporation TABLE OF CONTENTS | SAFETY NOTICE VIII | | --- | | INTRODUCTION ................................................................................... IX
VEHICLE IDENTIFICATION NUMBER ............................................................................ IX
VEHICLE IDENTIFICATION NUMBER LOCATION ............................................................. IX
IDENTIFICATION NUMBER MEANING.......................................................................... IX
ENGINE SERIAL NUMBER ......................................................................................... X
ENGINE SERIAL NUMBER LOCATION ........................................................................... X
LIST OF ABBREVIATIONS USED IN THIS MANUAL ........................................................... X
ARRANGEMENT OF THIS MANUAL ............................................................................ XI
GENERAL INFORMATION ......................................................................................... XII
ILLUSTRATIONS AND PROCEDURES .......................................................................... XII
SELF-LOCKING APPLICATION PROCEDURE................................................................... XII
LOCTITE® APPLICATION PROCEDURE ......................................................................... XII
THREAD LOCKER ................................................................................................... XII
STRIPPED THREAD REPAIR ..................................................................................... XIV
GASKET COMPOUND ............................................................................................ XIV
MOUNTING ON SHAFT .......................................................................................... XV
CASE-IN COMPONENTS ......................................................................................... XV
TIGHTENING TORQUE ........................................................................................... XVI | | 01 SERVICE TOOLS AND SERVICE PRODUCTS
01 – SERVICE TOOLS ............................................................................................... 1
ENGINE—MANDATORY TOOLS ................................................................................... 1
ENGINE—RECOMMENDED TOOLS ............................................................................... 4
TRANSMISSION—MANDATORY TOOLS ......................................................................... 9
TRANSMISSION—RECOMMENDED TOOLS .................................................................... 10
SUSPENSION—MANDATORY TOOLS ........................................................................... 14
SUSPENSION—RECOMMENDED TOOLS ........................................

FAQs

What safety and identification topics are covered at the start of the manual?

The table of contents lists a Safety Notice and an Introduction section covering vehicle identification numbers, their locations and meanings, plus engine serial number information and relevant abbreviations.

Which service tool categories are included under service tools?

The manual’s contents specify mandatory and recommended tools for the engine, transmission, suspension, and recommended vehicle tools.

What maintenance subjects appear after the service tools section?

Under Maintenance, the contents include a maintenance chart, storage guidance (including general, fuel stabilizer, cooling system, oil and lubrication, battery, vehicle cleaning, and protections), and pre-season preparation such as air filter cleaning.

Oct 28, 2026

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