1090 Adventure R - Read this repair manual carefully and thoroughly before beginning work

Oct 28, 2026

Upload by Jiven

2018 KTM 1090 Adventure R repair manual provides structured guidance for servicing key motorcycle components, starting with representation methods and safety advice, then covering important notes such as warranty and spare parts considerations. It details serial number locations, vehicle lifting procedures, and step-by-step service tasks for the fork/triple clamp, handlebar and controls, frame, and shock absorber/link fork systems, including inspection, adjustment, disassembly, and installation instructions. The document emphasizes correct, regular service to meet operating demands and includes publisher and validity model information.

LanguageEnglish

CategoryTechnology

FormatPDF

Pages441

Reading Time18 h 31 min

AccessFree to download

1 MEANS OF REPRESENTATION

1.1 Symbols used

1.2 Formats used

2 SAFETY ADVICE

2.1 Repair Manual

2.2 Safety advice

2.3 Degrees of risk and symbol

2.4 Work rules

3 IMPORTANT NOTES

3.1 Manufacturer warranty

3.2 Fuel, auxiliary substances

3.3 Spare parts, accessories

3.4 Figures

4 SERIAL NUMBERS

4.1 Vehicle identification number

4.2 Type label

4.3 Key number

4.4 Engine number

4.5 Fork part number

4.6 Shock absorber article number

5 MOTORCYCLE

5.1 Lifting the motorcycle with the front lifting gear

5.2 Taking the motorcycle off the front lifting gear

5.3 Raising the motorcycle with the rear lifting gear

5.4 Removing the rear of the motorcycle from the lifting gear

5.5 Raising the motorcycle with the work stand

5.6 Removing the motorcycle from the work stand

5.7 Raising the motorcycle with the work stand (inserted)

5.8 Removing the motorcycle from the work stand (inserted)

5.9 Starting the vehicle

5.10 Starting the motorcycle to check the function

6 FORK, TRIPLE CLAMP

6.1 Adjusting the compression damping of the fork

6.2 Adjusting the rebound damping of the fork

6.3 Adjusting the spring pretension of the fork

6.4 Bleeding the fork leg

6.5 Cleaning the dust boots of the fork leg

6.6 Removing the fork legs

6.7 Installing the fork legs

6.8 Performing a fork service

6.9 Disassembling the fork legs

6.10 Checking the fork legs

6.11 Assembling the fork leg

6.12 Checking steering head bearing play

6.13 Adjusting steering head bearing play

6.14 Lubricating the steering head bearing

6.15 Removing the lower triple clamp

6.16 Installing the lower triple clamp

6.17 Changing the steering head bearing

REPAIR MANUAL 2018 1090 Adventure R Art.no.3206327en K Read this repair manual carefully and thoroughly before beginning work. The vehicle will only be able to meet the demands placed on it if the specified service work is performed regularlyand properly. This repair manual was written to correspond to the latest state of this model series.We reserve the right to makechanges in the interest of technical advancement without updating this repair manual at the same time.We shall not provide a description of general workshop methods.Likewise,safety rules that apply in a workshopare not specified here.It is assumed that the repair work will be performed by a fully trained mechanic. All specifications are non-binding.KTM Sportmotorcycle GmbH specifically reserves the right to modify or deletetechnical specifications,prices,colors,forms,materials,services,designs,equipment,etc.,without prior noticeand without specifying reasons,to adapt these to local conditions,as well as to stop production of a particularmodel without prior notice.KTM accepts no liability for delivery options,deviations from figures and descriptions,misprints,and other errors.The models portrayed partly contain special equipment that does not belong to theregular scope of supply. ◎ 2018 KTM Sportmotorcycle GmbH,Mattighofen Austria All rights reserved Reproduction,even in part,as well as copying of all kinds,is permitted only with the express written permissionof the copyright owner. ISO 9001(121006061) KTM applies quality assurance processes that lead to the highest possible product quality asdefined in the ISO 9001 international quality management standard.Issued by:TUV Management Service REG.NO.121006061 KTM Sportmotorcycle GmbHStallhofnerstraße 35230 Mattighofen,Austria This document is valid for the following models:1090 Adventure R CN(F9987RD)1090 Adventure R US(F9975RD) 10/2018 1 MEANS OF REPRESENTATION………………………………8 1.1 Symbols used…………………………………………………8 1.2 Formats used………………………………………………………8 2 SAFETY ADVICE……………………………………………………………9 2.1 Repair Manual……………………………………………………9 2.2 Safety advice………………………………………………9 2.3 Degrees of risk and symbol………………………9 2.4 Work rules………………………………………………………………9 3 IMPORTANT NOTES…………………………………………………10 3.1 Manufacturer warranty……………………………10 3.2 Fuel, auxiliary substances…………………………10 3.3 Spare parts, accessories………………………10 3.4 Figures ………………………………………………………10 4 SERIAL NUMBERS…………………………………………………11 4.1 Vehicle identification number…………………11 4.2 Type label……………………………………………………11 4.3 Key number………………………………………………………12 4.4 Engine number……………………………………………12 4.5 Fork part number…………………………………………12 4.6 Shock absorber article number………………12 5 MOTORCYCLE………………………………………………………………13 5.1 Lifting the motorcycle with the front lifting gear…………………………………………………13 5.2 Taking the motorcycle off the front lifting gear …………………………………………………13 5.3 Raising the motorcycle with the rear lifting gear………………………………………………14 5.4 Removing the rear of the motorcycle from the lifting gear………………………………14 5.5 Raising the motorcycle with the work stand…………………………………………………………………………14 5.6 Removing the motorcycle from the work stand……………………………………………………………15 5.7 Raising the motorcycle with the work stand (inserted)………………………………………………15 5.8 Removing the motorcycle from the work stand (inserted)…………………………………16 5.9 Starting the vehicle……………………………………17 5.10 Starting the motorcycle to check the function……………………………………………………………………18 6 FORK, TRIPLE CLAMP……………………………………………19 6.1 Adjusting the compression damping of the fork………………………………………………………………19 6.2 Adjusting the rebound damping of the fork……………………………………………………………………19 6.3 Adjusting the spring pretension of the fork……………………………………………………………………20 6.4 Bleeding the fork leg……………………………20 6.5 Cleaning the dust boots of the fork leg…………………………………………………………………21 6.6 Removing the fork legs…………………………21 6.7 Installing the fork le

FAQs

What guidance does the manual provide before beginning repair work?

It instructs readers to read the repair manual carefully and emphasizes that the vehicle will meet operating demands only when specified service work is performed regularly and properly. It also states that general workshop methods and workshop safety rules are not specified and that repairs should be performed by a fully trained mechanic.

What information does the manual cover regarding safety?

It includes a dedicated safety advice section covering repair manual guidance, general safety advice, degrees of risk with symbols, and work rules relevant to servicing the motorcycle.

Which motorcycle areas receive detailed service instructions?

The manual provides procedures for vehicle handling (lifting and starting checks), fork and triple clamp servicing (including damping adjustments and component servicing), handlebar and controls adjustments, frame checks and component work, and shock absorber/link fork servicing (including inspection and replacement tasks).

Oct 28, 2026

Upload by Jiven