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Establishes audit intent: verify conformance to documented manufacturing and assembly processes, engage management, remove blockers to correct potential issues, and drive standardized work practices. Specifies responsibilities for Operations Director and Plant Manager, sets common requirements for real-time nonconformance correction, and outlines audit frequency by operations supervisor, middle management, and plant leadership. Includes checklist minimum items such as error-proofing verification records, FTQ tracking, standardized work adherence, training/certification, and related records, plus monitoring and escalation of unsatisfactory results.",{"@graph":63,"@context":118},[64,80,101],{"@type":65,"itemListElement":66},"BreadcrumbList",[67,71,74,77],{"item":68,"name":69,"@type":70,"position":9},"https://docshare.wps.com","Home","ListItem",{"item":72,"name":10,"@type":70,"position":73},"https://docshare.wps.com/template/",2,{"item":75,"name":36,"@type":70,"position":76},"https://docshare.wps.com/template/forms/",3,{"item":78,"name":59,"@type":70,"position":79},"https://docshare.wps.com/template/layered-audit-process-global-supply-management-purpose-responsibilities-and-scheduling/393455/",4,{"url":78,"name":59,"@type":81,"image":82,"author":87,"headline":59,"publisher":90,"fileFormat":93,"inLanguage":57,"description":61,"dateModified":94,"datePublished":95,"encodingFormat":93,"isAccessibleForFree":96,"interactionStatistic":97},"DigitalDocument",{"url":83,"@type":84,"width":85,"height":86},"https://docshare.wps.com/thumbnails/layered-audit-process-global-supply-management-purpose-responsibilities-and-scheduling/393455.png","ImageObject",442,249,{"name":88,"@type":89},"404brain","Person",{"url":68,"name":91,"@type":92},"DocShare","Organization","application/pdf","2026-10-08","2026-09-26",true,{"@type":98,"interactionType":99,"userInteractionCount":9},"InteractionCounter",{"@type":100},"ViewAction",{"@type":102,"mainEntity":103},"FAQPage",[104,110,114],{"name":105,"@type":106,"acceptedAnswer":107},"What is the purpose of performing layered audits?","Question",{"text":108,"@type":109},"The procedure defines layered audits to verify compliance with documented manufacturing/assembly processes, involve various management levels, remove roadblocks to correcting identified issues, and establish standardized work practices.","Answer",{"name":111,"@type":106,"acceptedAnswer":112},"Who is responsible for ensuring the layered audit requirements are met?",{"text":113,"@type":109},"The Director of Operations (Manufacturing) ensures resources exist, and the Plant Manager ensures audits are conducted as prescribed.",{"name":115,"@type":106,"acceptedAnswer":116},"What minimum items must be included in the layered audit checklist?",{"text":117,"@type":109},"At least the following must be included: review error-proofing verification records, review FTQ tracking/reporting/reaction, verify operator follows standardized work, and verify operator training/certification.","https://schema.org",{"og:url":78,"og:type":120,"og:title":59,"og:site_name":91,"og:description":61},"article",{"robots":122,"canonical":78},"index,follow",{"doc_id":124,"site_id":56},393455,1791469067,{"code":4,"msg":5,"data":127},{"doc_id":124,"user_id":128,"nickname":88,"user_avatar":129,"doc_module":9,"category_id":35,"category_name":36,"doc_title":59,"doc_description":61,"doc_content":130,"file_id":131,"file_url":132,"file_type":133,"file_size":134,"view_count":135,"is_deleted":4,"is_public":9,"is_downloadable":9,"audit_status":9,"page_count":47,"language":136,"language_code":57,"site_id":56,"html_lang":57,"table_of_contents":137,"faqs":138,"seo_title":139,"seo_description":61,"update_tm":140,"read_time":73},1099529839291,"https://ap-avatar.wpscdn.com/davatar_6f874abed73319feea01a86fa6f0fab8","Global Supply Management  \nLayered Audit Process  \n1. PURPOSE:  \nThe purpose of this procedure is to define the process for performing and documenting layered audits. The purpose of performing layered audits is to a) verify compliance to the documented manufacturing/assembly process to assure the production system is working optimally, b) involve various levels of management in the audit process, c) remove roadblocks to correcting potential issues which are identified by the audit and d) lead to standardized work practices.  \n2. DEFINITIONS:  \nLayered Audit: An audit that is performed by various levels (layers) of management to assure conformance to Quality system requirements.  \nError Proofing Verification – Checking operation of devices that prevent the manufacture or assembly of non-conforming product. For the purposes of this procedure, devices which detect and stop the transfer of non-conforming product, e.g. 100% in-line inspection equipment) is included. If possible, proper functioning of the error-proofing device should be verified during the layered audit. The intent is to ensure error proofing devices with the potential to fail, wear, misalign, mis-locate or otherwise become out-of-adjustment, be switched off, disabled, bypassed or removed, are verified and or mastered. The minimum requirement during the management layered audit is to check the verification log sheet (because error-proofing verification is often performed by a different person than the manufacturing system or process control audit. Layered audits should ensure that error-proofing verification frequency is adhered to, and that alternate inspection is in place if error proofing is not functioning properly.  \nFCL  -Formal Customer Complaint  \n3. RESPONSIBILITIES:  \n3.1 It is the responsibility of the Director of Operations (Manufacturing) to ensure that resources exist to carry out the requirements listed in this procedure. It is recommended that plant Quality personnel provide on the job training as required to personnel who will b conducting these audits (i.e. walk the process using the audit checklist as a guide) .  \n3.2 It is the responsibility of the Plant Manager to ensure that the audits are conducted as prescribed in the procedure.  \n4. COMMON PROCEDURE REQUIREMENTS  \nIn general, this process is designed to allow for various levels of plant leadership to assess adherence to procedures, work instructions, control plans, etc. and correct nonconformances on a real time basis. Layered audits may also be conducted to verify  \nPage 1 Layered_audit  \nRevised: October 7, 2009  \nGlobal Supply Management  \nLayered Audit Process  \ncompliance to other specific DBS or Customer/regulatory requirements (eg. PFMEA audits, control plan audits, production part approval compliance audits, and preventive maintenance audits) .  \nVarious layers of management shall conduct the Layered Audit:  \nOperations Supervisor – The Operations Supervisor shall audit a specific process operation, line, or cell once per shift.  \nMiddle Management – Middle management (eg. General Supervisor) will select at random and audit one line, cell, or department at a minimum of once per week. Middle management will also assure that checklists are being completed by the operations supervisor and that open issues are closed.  \nThe Plant Manager and/or Plant Manager’s Staff will audit one line, cell, or department at a minimum of once per month. Plant Manager will also assure that checklists are being completed by the middle management and open items are being closed.  \nProcess Flow Diagram for Layered Audits  \nSchedule audit  \nObtain or develop a layered audit checklist  \nAudit the area and verify as many of the checklist items as possible.  \nPage 2  \nAn audit schedule must be developed to track progress of layered audit cycle completion. See Appendix B for example of audit schedule. Select an area that has not been audited recently based on the audit schedule.  \nThe checklist should be develop","cbCaiuyAwA2X95Bw","https://ap.wps.com/l/cbCaiuyAwA2X95Bw","pdf",74230,6,"English","# PURPOSE\n# DEFINITIONS\n## Layered Audit\n## Error Proofing Verification\n# RESPONSIBILITIES\n# COMMON PROCEDURE REQUIREMENTS\n## Audit frequency by management layer\n## Layered audit checklist requirements\n## Documenting and handling results\n## Monitoring, review, and effectiveness evaluation","[{\"question\":\"What is the purpose of performing layered audits?\",\"answer\":\"The procedure defines layered audits to verify compliance with documented manufacturing/assembly processes, involve various management levels, remove roadblocks to correcting identified issues, and establish standardized work practices.\"},{\"question\":\"Who is responsible for ensuring the layered audit requirements are met?\",\"answer\":\"The Director of Operations (Manufacturing) ensures resources exist, and the Plant Manager ensures audits are conducted as prescribed.\"},{\"question\":\"What minimum items must be included in the layered audit checklist?\",\"answer\":\"At least the following must be included: review error-proofing verification records, review FTQ tracking/reporting/reaction, verify operator follows standardized work, and verify operator training/certification.\"}]","Layered Audit Process - Global Supply Management - Purpose, Responsibilities, and Scheduling | PDF",1790387104]