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S.A.  \nPrinted 5/2008  \nCourse Number 824803  \n©2008 Volkswagen Group of America, Inc.  \nAll rights reserved. All information contained in this manual is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc. , its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice . No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.  \nAll requests for permission to copy and redistribute information should be referred to Volkswagen Group of America, Inc.  \nAlways check Technical Bulletins and the latest electronic repair information for information that may supersede any information included in this booklet.  \nTrademarks: All brand names and product names used in this manual are trade names, service marks, trademarks, or registered trademarks; and are the property of their respective owners.  \nContents  \nIntroduction ............................................................................... 1  \nEngine Mechanicals................................................................... 3  \nLubrication System ................................................................. 20  \nCrankcase Ventilation System ................................................25  \nCooling System ....................................................................... 27  \nAir Intake System .................................................................... 30  \nFuel System.............................................................................. 36  \nExhaust System....................................................................... 43  \nEngine Management System .................................................44  \nService ...................................................................................... 48  \nKnowledge Assessment.......................................................... 51  \nNote Important!  \nThis Self-Study Program covers information on the Volkswagen 2.0 Liter Chain-Driven TSI Engine. This Self-Study Program is not a Repair Manual. This information will not be updated.  \nFor testing, adjustment and repair procedures, always refer to the latest electronic service information.  \nPage intentionally left blank  \nIntroduction  \nTechnical Description  \nFour Cylinder, Four Valve, TSI Turbocharged Gasoline Engine  \nEngine Block  \n– Cast iron crankcase  \n– Balancer shafts in crankcase  \n– Forged steel crankshaft  \n– Sump-mounted oil pump—chain-driven by crankshaft  \n– Timing gear chain—front end of engine  \n– Balancer—chain-driven at front end of engine  \nCylinder Head  \n– 4-valve cylinder head  \n– 1 INA intake camshaft adjuster  \nIntake Manifold  \n– Tumble flap  \nFuel Supply  \n– Demand controlled on low and high-pressure ends  \n– Multi-port high-pressure injector  \nEngine Management  \n– MED 17.5 engine control module  \n– Hot-film air mass flow with integral temperature sensor  \n– Throttle valve with contactless sensor  \n– Map-controlled ignition with cylinder-selective, digital knock control  \n– Single-spark ignition coils  \nTurbocharging  \n– Integral exhaust turbocharger  \n– Charge-air cooler  \n– Boost pressure control with overpressure  \n– Electrical wastegate valve  \nExhaust  \n– Single-chamber exhaust system with closecoupled pre-catalyst  \nCombustion Process  \n– Fuel straight injection  \nIntroduction  \n2.0L Chain-Driven TSI Engine  \n265 (360)  \n243 (330)  \n220 (300)  \n200 (270)  \n177 (240)  \n155 (210)  \n133 (180)  \n110 (150)  \n88 (120)  \n67 (90)  \n44 (60) 22 (","cbCaik0yzD2gtUgA","https://ap.wps.com/l/cbCaik0yzD2gtUgA","pdf",1631030,56,"English","# Introduction\n## Technical Description\n# Engine Mechanicals\n## Cylinder Block\n## Oil Pan\n# Lubrication System\n# Crankcase Ventilation System\n# Cooling System\n# Air Intake System\n# Fuel System\n# Exhaust System\n# Engine Management System\n# Service\n# Knowledge Assessment","[{\"question\":\"What is the purpose of Self-Study Program 824803 for this engine?\",\"answer\":\"It provides training and technical information about the Volkswagen 2.0 Liter chain-driven TSI engine. It is not a repair manual, and the information will not be updated.\"},{\"question\":\"Which engine management system is described in the program?\",\"answer\":\"The program lists the MED 17.5 engine control module, including hot-film air mass flow sensing with an integral temperature sensor and map-controlled ignition with cylinder-selective digital knock control.\"},{\"question\":\"What are the main features of the turbocharging and exhaust systems?\",\"answer\":\"Turbocharging uses an integral exhaust turbocharger with a charge-air cooler and boost pressure control via an electrical wastegate valve. Exhaust includes a single-chamber system with a close-coupled pre-catalyst.\"}]","The Volkswagen 2.0 Liter Chain-Driven TSI Engine - Service Training - Self-Study Program 824803 | PDF",1790476931,141]