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Includes an overview of Air Care Seminar training and a detailed table of contents covering safety, system description, supervisor keyboard and display elements, control parameters, maintenance timers, fault and sensor logs, sequencing and communication parameters, calibration, testing, start-up and shutdown procedures, troubleshooting, wiring diagrams, and variable speed drive topics such as installation, menus, commissioning, codes, and scheduled 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procedures in this manual or, misuse of this equipment will VOID its warranty! |\n\nPART NUMBER:  \n02250146-049 R02  \nKEEP FOR FUTURE REFERENCE  \n©SULLAIR CORPORATION  \nThe information in this manual is current as of its publication date, and applies to  \ncompressor serial number: 200906010000 and all subsequent serial numbers.  \nAIR CARE SEMINAR TRAINING  \nSullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Stationary compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.  \nInstruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel.  \nFor detailed course outlines, schedule, and cost information contact:  \nSULLAIR TRAINING DEPARTMENT  \n1-888-SULLAIR or  \n219-879-5451 (ext. 5623)  \n[www.sullair.com](www.sullair.com)  \n[training@sullair.com](training@sullair.com)  \n-Or Write  \nSullair Corporation  \n3700 E. Michigan Blvd.  \nMichigan City, IN 46360  \nAttn: Service Training Department.  \nTABLE OF CONTENTS  \nSECTION 1—SAFETY  \n3 1.1 GENERAL  \n3 1.2 PERSONAL PROTECTIVE EQUIPMENT  \n3 1.3 ELECTRICAL SHOCK  \n4 1.4 DECALS  \nSECTION 2—DESCRIPTION  \n7 2.1 SUPERVISOR KEYBOARD LAYOUT  \n8 2.2 MAIN DISPLAY  \n8 2.3 FUNCTION MENU  \n9 2.4 STATUS—CURRENT PRESSURES, TEMPERATURES, INPUTS AND OUTPUTS  \n9 2.5 CONTROL PARAMETERS—PRESSURE, TEMPERATURE AND TIMER SETTINGS  \n10 2.6 MAINTENANCE—PREVENTIVE MAINTENANCE INFORMATION AND TIMERS  \n10 2.7 FAULT LOG—LOG OF PREVIOUS FAULTS  \n10 2.8 SENSOR LOG  \n10 2.9 SEQUENCING—SEQUENCING & COMMUNICATION PARAMETERS  \n11 2.10 SYSTEM DISPLAY—DISPLAY OF MODES OF MACHINES IN A SEQUENCING SYSTEM  \n11 2.11 CALIBRATION—CORRECTION FACTORS FOR PRESSURES  \n12 2.12 TEST  \n12 2.13 FACTORY SETUP-MODEL SETTINGS.  \nSECTION 3—START-UP PROCEDURES  \n15 3.1 MOTOR ROTATION DIRECTION CHECK  \n15 3.2 INITIAL START-UP PROCEDURE  \n15 3.3 SUBSEQUENT START-UP PROCEDURE  \n15 3.4 SHUTDOWN PROCEDURE  \nSECTION 4—TROUBLESHOOTING  \n17 4.1 TROUBLESHOOTING INTRODUCTION  \nTABLE OF CONTENTS  \n26 4.2 MACHINE BEHAVIOR AFTER A POWER OUTAGE  \n26 4.3 REMOTE STOP/START INPUT  \n26 4.4 BROWN OUT INPUT  \nSECTION 5—WIRING DIAGRAMS  \nSECTION 6—VARIABLE SPEED DRIVE  \n33 6.1 SAFETY  \n34 6.2 OVERVIEW  \n36 6.3 INSTALLATION  \n36 6.4 SUPERVISOR DISPLAY AND MENUS  \n37 6.5 STARTUP OF NEW COMPRESSOR PACKAGE  \n38 6.6 FAULT AND WARNING CODES  \n41 6.7 COMMISSIONING YOUR VSD:  \n41 6.8 AFTER THE FIRST 48 HRS OF OPERATION:  \n41 6.9 EVERY SIX MONTHS  \n41 6.10 EVERY TWELVE MONTHS:  \n42 6.11 CLEANING VSD HEAT SINKS  \n46 6.12 CLEANING VSD HEAT SINK FILTERS  \nSection 1  \nSAFETY  \n\n| NOTE |\n| --- |\n| |\n| OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL. |\n\n1.1 GENERAL  \nSullair Corporation and its subsidiaries design and manufacture all of their products so they can be operated safely. However, the responsibility for safe operation rests with those who use and maintain these products. The following safety precautions are offered as a guide which, if conscientiously followed, will minimize the possibility of accidents throughout the useful life of this equipment.  \nThe compressor should be operated only by those who have been trained and delegated to do so, and who have read and understood this Operator's Manual. Failure to follow the instructions, proceduresand safety precautions in this manual may result in accidents and injuries. NEVER start the compressor unless it is safe to do so. DO NOT attempt to operate the compressor with a known unsafe condition. Tag the compressor and render it inoperative by disconnecting and locki","cbCaifKsKVpdYG6k","https://ap.wps.com/l/cbCaifKsKVpdYG6k","pdf",4656093,52,"English","# SECTION 1—SAFETY\n## 1.1 GENERAL\n## 1.2 PERSONAL PROTECTIVE EQUIPMENT\n## 1.3 ELECTRICAL SHOCK\n## 1.4 DECALS\n# SECTION 2—DESCRIPTION\n## 2.1 SUPERVISOR KEYBOARD LAYOUT\n## 2.2 MAIN DISPLAY\n## 2.3 FUNCTION MENU\n## 2.4 STATUS—CURRENT PRESSURES, TEMPERATURES, INPUTS AND OUTPUTS\n## 2.5 CONTROL PARAMETERS—PRESSURE, TEMPERATURE AND TIMER SETTINGS\n## 2.6 MAINTENANCE—PREVENTIVE MAINTENANCE INFORMATION AND TIMERS\n## 2.7 FAULT LOG—LOG OF PREVIOUS FAULTS\n## 2.8 SENSOR LOG\n## 2.9 SEQUENCING—SEQUENCING & COMMUNICATION PARAMETERS\n## 2.10 SYSTEM DISPLAY—DISPLAY OF MODES OF MACHINES IN A SEQUENCING SYSTEM\n## 2.11 CALIBRATION—CORRECTION FACTORS FOR PRESSURES\n## 2.12 TEST\n## 2.13 FACTORY SETUP-MODEL SETTINGS\n# SECTION 3—START-UP PROCEDURES\n## 3.1 MOTOR ROTATION DIRECTION CHECK\n## 3.2 INITIAL START-UP PROCEDURE\n## 3.3 SUBSEQUENT START-UP PROCEDURE\n## 3.4 SHUTDOWN PROCEDURE\n# SECTION 4—TROUBLESHOOTING\n## 4.1 TROUBLESHOOTING INTRODUCTION\n## 4.2 MACHINE BEHAVIOR AFTER A POWER OUTAGE\n## 4.3 REMOTE STOP/START INPUT\n## 4.4 BROWN OUT INPUT\n# SECTION 5—WIRING DIAGRAMS\n# SECTION 6—VARIABLE SPEED DRIVE\n## 6.1 SAFETY\n## 6.2 OVERVIEW\n## 6.3 INSTALLATION\n## 6.4 SUPERVISOR DISPLAY AND MENUS\n## 6.5 STARTUP OF NEW COMPRESSOR PACKAGE\n## 6.6 FAULT AND WARNING CODES\n## 6.7 COMMISSIONING YOUR VSD\n## 6.8 AFTER THE FIRST 48 HRS OF OPERATION\n## 6.9 EVERY SIX MONTHS\n## 6.10 EVERY TWELVE MONTHS\n## 6.11 CLEANING VSD HEAT SINKS\n## 6.12 CLEANING VSD HEAT SINK FILTERS","[{\"question\":\"What happens if the manual instructions or procedures are not followed?\",\"answer\":\"Failure to follow the instructions and procedures, or misuse of the equipment, voids the warranty.\"},{\"question\":\"What safety requirements must operators follow before using the compressor?\",\"answer\":\"Operators are required to read the entire instruction manual, operate only when safe, avoid starting under unsafe conditions, and ensure compliance with relevant OSHA and code requirements.\"},{\"question\":\"What topics are covered for Variable Speed Drive maintenance?\",\"answer\":\"Maintenance includes safety, commissioning, scheduled checks (after first 48 hours, every six months, every twelve months), and cleaning steps such as VSD heat sink and filter cleaning.\"}]","SUPERVISOR CONTROLLER - User Manual | PDF",1792879903,131]