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|\n\nworkshopmanual for100 SERIES103-12/103-13/103-15/104-19  \nThis publication is written for worldwide use.In territories where legal requirements govern enginesmoke emission,noise,safety factors,etc.,then all instructions,data and dimensions given must beapplied in such a way that,after servicing(preventive maintenance)or repairing the engine,it does notcontravene the local regulations when in use.  \nPERKINS COMPANIES  \nBRAZIL  \nFRANCE  \nGERMANY  \nGREATBRITAIN  \nITALY  \nJAPAN  \nU.S.A.  \n用  \nMotores Perkins S.A.  \nCaixa Postal30.028,01000 Sao Paulo,SP—BrazilTelephone:448-1499.   Telex:0114013 and0114294.Cables 'Perkoil'Sao Paulo.  \nMoteurs Perkins S.A.  \n9-11 Ave.Michelet,93407 Saint Ouen Cedex,France.Telephone:(1)42-23-20-00.   Telex:642924FSD.Cables:'Perkoil'Paris.  \nPerkins Motoren G.m.b.H.  \n8752 Kleinostheim,Postfach 1180,Germany.Telephone:06027/5010.Telex:4188869.  \nPerkins Engines LimitedPeterborough,England,PE15NA.Telephone:Peterborough 67474.Telex:32501.Cables:'Perkoil'Peterborough  \nMotori Perkins S.p.A.  \nVia Gorizia 15,PO.Box 12,22070 Portichetto/Luisago(Como),Italy.Telephone:(031)927364.Telex:380658PERKITI.  \nMassey Ferguson Perkins K.K.  \nReinanzaka Building,5th Floor,14-2Akasaka,Minato-Ku,Tokyo 107,Japan.Telephone:(03)586-7377.   Telex:Tokyo J2424823 PERKOILJ.  \nPerkins Engines Inc.  \nP.O.Box 1170,1700 Belle Meade Court,Lawrenceville,Georgia,30245.Telephone:(404)822-300.   Telex:544141.Cables:PERKENGLAW  \nIn addition to the above,there are Perkins Distributorsin the majority of countries.Forfurther details,apply to Perkins Engines Ltd.,Peterborough,or to one of the abovecompanies.  \nCONTENTS  \nPAGE  \nABBREVIATIONS and CODES ……………………………………………………………………………………………………………………4  \nFOREWORD …………………………………………………………………………………………………………………………………………………5  \nSAFETY PRECAUTIONS ………………………………………………………………………………………………………………………………6  \nENGINE PHOTOGRAPHS ……………………………………………………………………………………………………………………………7  \nSECTIONI  \nDescription …………………………………………………………………………………………………………………………………………………………1-1  \nSECTIONII  \nGeneral Engine Data ………………………………………………………………………………………………………………………………………2-1  \nSECTIONⅢ  \nDismantling Sequence ……………………………………………………………………………………………………………………………………3-1  \nSECTIONIV  \nDisassembly, inspection, fits and clearances of component assemblies ……………………………………4-1  \nRocker Arm and Lever ……………………………………………………………………………………………………………………………………4-1  \nCylinder Head and Valves ……………………………………………………………………………………………………………………………4-2  \nValve Guide and Seats …………………………………………………………………………………………………………………………………4-3  \nPiston ……………………………………………………………………………………………………………………………………………………………………4-5  \nPiston Ring …………………………………………………………………………………………………………………………………………………………4-6  \nPiston Rod ………………………………………………………………………………………………………………………………………………………………………………………………………………4-7  \nOil Running Clearance ……………………………………………………………………………………………………………………………………4-9  \nMain Bearing ……………………………………………………………………………………………………………………………………………………4-9  \nCrankshaft ……………………………………………………………………………………………………………………………………………………………4-11  \nCrankshaft Rectification…………………………………………………………………………………………………………………………………4-11  \nFlywheel and Ring Gear ……………………………………………………………………………………………………………………………4-14  \nCamshaft ………………………………………………………………………………………………………………………………………………………………4-15  \nTiming Gear ………………………………………………………………………………………………………………………………………………………4-15  \nOil Pump ……………………………………………………………………………………………………………………………………………………………4-15Oil Filter …………………………………………………………………………………………………………………………………………………………………4-16  \nWater Pump ………………………………………………………………………………………………………………………………………………………4-16  \nThermostat……………………………………………………………………………………………………………………………………………………………4-16  \nRadiator …………………………………………………………………………………………………………………………………………………………………4-17  \nFuel Filter ………………………………………………………………………………………………………………………………………………………………4-17  \nFuel Lift Pump …………………………………………………………………………………………………………………………………………………4-18  \nGovernor……………………………………………………………………………………………………………………………………","cbCaibPxDKe8ChOo","https://ap.wps.com/l/cbCaibPxDKe8ChOo","pdf",13616462,84,"English","# Abbreviations and Codes\n# Foreword\n# Safety Precautions\n# Engine Photographs\n# Section I - Description\n# Section II - General Engine Data\n# Section III - Dismantling Sequence\n# Section IV - Disassembly, Inspection, Fits and Clearances of Component Assemblies\n## Rocker Arm and Lever\n## Cylinder Head and Valves\n## Valve Guide and Seats\n## Piston\n## Piston Ring\n## Oil Running Clearance\n## Main Bearing\n## Crankshaft\n## Flywheel and Ring Gear\n## Camshaft\n## Timing Gear\n## Oil Pump\n## Oil Filter\n## Water Pump\n## Thermostat\n## Radiator\n## Fuel Filter\n## Fuel Lift Pump\n## Governor\n## Atomizers\n## Air Cleaner\n# Section V - Reassembly\n## Timing\n# Section VI - Electrical Systems\n## Alternator\n## Starter\n## Troubleshooting\n## Glow Plug\n## Thermoswitch\n## Oil Pressure Switch\n## Wiring Diagrams\n# Section VII - Troubleshooting\n# Section VIII - Service Standards\n# Section IX - Recommended Torque Settings\n# Section X - Conversion Formulas","[{\"question\":\"What scope does the Perkins 100 Series workshop manual cover?\",\"answer\":\"It covers worldwide servicing, including engine description, general engine data, dismantling and disassembly, inspection and fit/clearance specifications, reassembly and timing, electrical systems, troubleshooting, service standards, recommended torque settings, and conversion formulas.\"},{\"question\":\"How are engine parts list numbering codes defined in the manual?\",\"answer\":\"The manual defines the standard parts list numbering code system by engine type codes (e.g., 103-15 IDI, 104-19 IDI), parts list growth rules, country of manufacture codes, engine serial number logic starting at 000001, and the year of manufacture code.\"},{\"question\":\"Which topics are included under electrical systems?\",\"answer\":\"Electrical systems include alternator, starter, troubleshooting, glow plug, thermoswitch, oil pressure switch, and wiring diagrams.\"}]","Perkins 100 Series Workshop Manual - Safety Precautions - Service Standards | PDF",1792763011,212]