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Includes safety notice, key abbreviations, units of measurement, emissions-related installation instructions, responsibilities, EPA emission regulations, model designation, covered models, and torque and service specifications.",{"@graph":69,"@context":122},[70,84,105],{"@type":71,"itemListElement":72},"BreadcrumbList",[73,77,79,82],{"item":74,"name":75,"@type":76,"position":8},"https://docshare.wps.com","Home","ListItem",{"item":78,"name":9,"@type":76,"position":14},"https://docshare.wps.com/document/",{"item":80,"name":30,"@type":76,"position":81},"https://docshare.wps.com/document/technology/",3,{"item":83,"name":65,"@type":76,"position":19},"https://docshare.wps.com/document/evinrudejohnson-40-50-60-65-75-90-hp-2012-service-manual/647850/",{"url":83,"name":65,"@type":85,"image":86,"author":91,"headline":65,"publisher":94,"fileFormat":97,"inLanguage":63,"description":67,"dateModified":98,"datePublished":99,"encodingFormat":97,"isAccessibleForFree":100,"interactionStatistic":101},"DigitalDocument",{"url":87,"@type":88,"width":89,"height":90},"https://docshare.wps.com/thumbnails/evinrudejohnson-40-50-60-65-75-90-hp-2012-service-manual/647850.png","ImageObject",300,407,{"name":92,"@type":93},"Riley","Person",{"url":74,"name":95,"@type":96},"DocShare","Organization","application/pdf","2026-10-29","2026-10-23",true,{"@type":102,"interactionType":103,"userInteractionCount":81},"InteractionCounter",{"@type":104},"ViewAction",{"@type":106,"mainEntity":107},"FAQPage",[108,114,118],{"name":109,"@type":110,"acceptedAnswer":111},"What safety requirement applies before working on the outboard?","Question",{"text":112,"@type":113},"Before working on any part of the outboard, read the SAFETY section at the end of the manual.","Answer",{"name":115,"@type":110,"acceptedAnswer":116},"Who is the publication written for?",{"text":117,"@type":113},"It is written for qualified, factory-trained technicians familiar with using Evinrude/Johnson special tools.",{"name":119,"@type":110,"acceptedAnswer":120},"How is the manual organized at a high level?",{"text":121,"@type":113},"It provides service manual contents grouped into sections such as reference information, routine service, engine cover service, EMM, system analysis, electrical/ignition, fuel/oiling/cooling systems, powerhead and midsection, gearcase service, trim and tilt, and manual starter.","https://schema.org",{"og:url":83,"og:type":124,"og:title":65,"og:site_name":95,"og:description":67},"article",{"robots":126,"canonical":83},"index,follow",{"doc_id":128,"site_id":62},647850,1793052810,{"code":4,"msg":5,"data":131},{"doc_id":128,"user_id":132,"nickname":92,"user_avatar":133,"doc_module":4,"category_id":29,"category_name":30,"doc_title":65,"doc_description":67,"doc_content":134,"file_id":135,"file_url":136,"file_type":137,"file_size":138,"view_count":81,"is_deleted":4,"is_public":8,"is_downloadable":8,"audit_status":8,"page_count":139,"language":140,"language_code":63,"site_id":62,"html_lang":63,"table_of_contents":141,"faqs":142,"seo_title":143,"seo_description":67,"update_tm":144,"read_time":145},1374391975076,"https://ap-avatar.wpscdn.com/avatar/14000253ca4ec9f6853?x-image-process=image/resize,m_fixed,w_180,h_180&k=1783305029341752051","BRP US Inc.  \nTechnical Publications  \nP.O. Box 597  \nSturtevant, Wisconsin 53177 United States [www.evinrude.com or www.johnson.com](www.evinrude.com or www.johnson.com)  \n† AMP, Superseal 1.5, Super Seal, Power Timer, and Pro-Crimper II are registered trademarks of Tyco International, Ltd.  \n† Amphenol is a registered trademark of The Amphenol Corporation.  \n† BEP is a registered trademark of Actuant Corporation.  \n† Champion is a registered trademark of Federal-Mogul Corporation.  \n† Deutsch is a registered trademark of The Deutsch Company.  \n† Dexron is a registered trademark of The General Motors Corporation.† Fluke is a registered trademark of The Fluke Corporation  \n† GE is a registered trademark of The General Electric Company.  \n† GM is a registered trademark of The General Motors Corporation.  \n† Locquic and Loctite are registered trademarks of The Henkel Group.  \n† Lubriplate is a registered trademark of Fiske Brothers Refining Company.  \n† NMEA is a registered trademark of the National Marine Electronics Association.  \n† Oetiker is a registered trademark of Hans Oetiker AG Maschinen.  \n† Packard is a registered trademark of Delphi Automotive Systems.  \n† Permatex is a registered trademark of Permatex.  \n† STP is a registered trademark of STP Products Company.  \n† Snap-on is a registered trademark of Snap-on Technologies, Inc.  \nThe following trademarks are the property of BRP US Inc. or its affiliates:  \nEvinrude ® Johnson ® Evinrude® E-TEC ® FasTrak™  \nS.A.F.E. ™ SystemCheck™ I-Command™ Evinrude ® ICON™  \nEvinrude® / Johnson® XD30™ Outboard Oil  \nEvinrude® / Johnson® XD50™ Outboard Oil  \nEvinrude® / Johnson® XD100™ Outboard Oil Gel-Seal II™  \nTwist Grip™ Nut Lock™ Screw Lock™ Ultra Lock™ Moly Lube™  \nTriple-Guard ® Grease DPL™ Lubricant 2+4 ® Fuel Conditioner Carbon Guard™  \nHPFXR™ Gearcase Lubricant  \nHPF PRO™ Gearcase Lubricant  \nPrinted in the United States.  \n© 2011 BRP US Inc. All rights reserved.  \nTM, ® Trademarks and registered trademarks of Bombardier Recreational Products Inc. or its affiliates.  \nSERVICE MANUAL CONTENTS  \nSECTION ..................................... PAGE  \n1 REFERENCE INFORMATION ..................... 3  \n2 ROUTINE SERVICE ............................ 15  \n3 ENGINE COVER SERVICE ...................... 49  \n4 ENGINE MANAGEMENT MODULE (EMM) .......... 53  \n5 SYSTEM ANALYSIS ............................ 73  \n6 ELECTRICAL AND IGNITION ..................... 87  \n7 FUEL SYSTEM ............................... 121  \n8 OILING SYSTEM ............................. 153  \n9 COOLING SYSTEM ........................... 173  \n10 POWERHEAD ................................ 185  \n11 MIDSECTION ................................ 233  \n12 GEARCASE ................................. 289  \nGEARCASE SERVICE, 40 – 65 HP MODELS ....... 296  \nGEARCASE SERVICE, 75 – 90 HP MODELS ....... 318  \n13 TRIM AND TILT ............................... 343  \n14 MANUAL STARTER ........................... 361  \nSAFETY ....................................... S–1  \nINDEX .......................................... I–1  \nTROUBLE CHECK CHART ........................ T–1  \nDIAGRAMS  \nIMPORTANT: For complete outboard rigging and control installation information, refer to the Predelivery and Installation Guide included with the service manual set.  \nAll special tools referenced in this manual can be found in the Special Tools Guide, P/N 5008526 .  \nREFERENCE INFORMATION  \nREFERENCE INFORMATION  \n 1   \nTABLE OF CONTENTS  \nSAFETY NOTICE ..................................................................... 4  \nABBREVIATIONS USED IN THIS MANUAL ................................................ 6  \nUNITS OF MEASUREMENT ............................................................ 6  \nLIST OF ABBREVIATIONS ............................................................. 6  \nEMISSION-RELATED INSTALLATION INSTRUCTIONS ...................................... 7  \nMANUFACTURER’S RESPONSIBILITY .................................................... 7  \nDEALE","cbCaic10IamBlL6I","https://ap.wps.com/l/cbCaic10IamBlL6I","pdf",49189638,426,"English","# Service Manual Contents\n## Reference Information\n## Safety Notice\n## Abbreviations and Units of Measurement\n## Routine Service\n## Engine Cover Service\n## Engine Management Module (EMM)\n## System Analysis\n## Electrical and Ignition\n## Fuel System\n## Oiling System\n## Cooling System\n## Powerhead\n## Midsection\n## Gearcase Service (40–65 HP)\n## Gearcase Service (75–90 HP)\n## Trim and Tilt\n## Manual Starter\n# Supporting Sections","[{\"question\":\"What safety requirement applies before working on the outboard?\",\"answer\":\"Before working on any part of the outboard, read the SAFETY section at the end of the manual.\"},{\"question\":\"Who is the publication written for?\",\"answer\":\"It is written for qualified, factory-trained technicians familiar with using Evinrude/Johnson special tools.\"},{\"question\":\"How is the manual organized at a high level?\",\"answer\":\"It provides service manual contents grouped into sections such as reference information, routine service, engine cover service, EMM, system analysis, electrical/ignition, fuel/oiling/cooling systems, powerhead and midsection, gearcase service, trim and tilt, and manual starter.\"}]","Evinrude/Johnson 40-50-60-65-75-90 HP 2012 Service Manual | PDF",1792790558,1074]