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It also includes installation steps for seatpost, battery and thru-axles, guidance for tire/rim clearance, and mudguard installation, supported by tool and parts 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CONTENTS  \nImportant Information . . . . . . . . . . . . . . . . . . 1  \nList of Tools & Supplies . . . . . . . . . . . . . . . . . 2  \nCaledonia-5 & Caledonia Parts List . . . . . . . . . . . . 3  \nSmall Parts . . . . . . . . . . . . . . . . . . . . . . . 4  \nCaledonia-5 AB09 Handlebar . . . . . . . . . . . . . . . 7  \nCaledonia-5 ST31 & ST32 Stems . . . . . . . . . . . . . . 8  \nFrame & Component Preparation . . . . . . . . . . . . . . 9  \nCaledonia Fork Preparation & Installation . . . . . . . . 12  \nCaledonia-5 Fork Preparation & Installation . . . . . . . 14  \nCaledonia-5 Stack Adjustment . . . . . . . . . . . . . . . 16  \nBrake Hose Routing . . . . . . . . . . . . . . . . . . . . 17  \nElectric Wire Routing & Installation . . . . . . . . . . . 19  \nMechanical Cable Routing & Installation . . . . . . . . . 21  \nHandlebar Routing - Electric . . . . . . . . . . . . . . . 23  \nHandlebar Cable Routing - Mechanical . . . . . . . . . . . 24  \nSeatpost Assembly & Installation . . . . . . . . . . . . . 25  \nDi2 Battery Installation . . . . . . . . . . . . . . . . . 26  \nIndexed Thru-Axle Installation . . . . . . . . . . . . . . 27  \nAero Thru-Axle Installation . . . . . . . . . . . . . . . 29  \nTire/Rim Clearance . . . . . . . . . . . . . . . . . . . . 31  \nMudguard Installation . . . . . . . . . . . . . . . . . . 32  \nIMPORTANT INFORMATION  \nThis manual is intended to assist Cervélo Retailers in the unique assembly requirements of the Caledonia-5 and Caledonia bicycles. The assembly of this bicycle requires specialized knowledge and specific tools. Failure to follow the supplied instructions and install only Cervélo specified parts, my result in incorrect and unsafe assembly, resulting in loss of control and serious injury to the rider.  \nThis manual assumes that the retailer has the minimum required background and skill level required of all professional bicycle mechanics. See [http://www.probma.org/](http://www.probma.org/)  \nNOTE: Cervélo strongly recommends that all assembly and adjustment procedures be performed by an authorized Cervélo retailer . If you are a Cervélo Caledonia-5 or Caledonia consumer/purchaser reading this manual we suggest that before attempting to undertake any of the procedures in this manual that you consult your authorized Cervélo retailer, or visit us at [www.cervelo.com/support](www.cervelo.com/support)  \n1 CER-CFA-V1 2020-01-15  \nLIST OF TOOLS & SUPPLIES  \nThis manual outlines a number of procedures for making adjustments to the Caledonia-5 and Caledonia bicycles.The following tools and parts listed are required for these adjustments. Cervélo strongly recommends that all assembly and adjustment procedures be performed by an authorized Cervélo retailer.  \nNOTE: All non-proprietary components such as those from Shimano or SRAM are available from your local distributor .  \nNOTE: This manual was developed to compliment the Cervélo General User Manual, and is intended asa supplement to the assembly and installation instructions supplied by the component manufacturers (provided with this bicycle) .  \n\n| Tools |  |\n| --- | --- |\n| \u003Cbr>| Bicycle workstand (types which secure bike by the seatpost, or pro-type stand with fork mount) |\n| |  |\n|  |  |\n| | Torque wrench(es) with 2.5Nm to 15Nm range and adaptors: |\n| | Allen (Hex) head inserts:\u003Cbr>2mm, 2.5mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm |\n| | Open ended wrenches: 7mm, 8mm, 10mm, 17mm |\n| | Cable cutters |\n| | Pliers |\n| | Phillips-head screwdriver |\n| | Slot-head screwdriver |\n\n| Tools |  |\n| --- | --- |\n| | Pedal wrench |\n| | Brake rotor lockring tools |\n| | Hydraulic bleed kit |\n| \u003Cbr>| Isopropyl alcohol |\n| | Di2 wire tool – Shimano |\n| | Good quality bicycle grease & carbon assembly compound |\n| \u003Cbr>| Saw cutting guide (ParkTool SG-7.2 or equivalent) |\n| | Hacksaw (with carbon and aluminum specific blades) |\n\n2  \n3  \nCALEDONIA-5 & CALEDONIA PARTS LIST  \n\n| Item Description | Cervélo Part No . |\n| ","cbCaidg3H7S0qiIC","https://ap.wps.com/l/cbCaidg3H7S0qiIC","pdf",3357252,"English","# Important Information\n# List of Tools & Supplies\n# Caledonia-5 & Caledonia Parts List\n# Small Parts\n# Caledonia-5 AB09 Handlebar\n# Caledonia-5 ST31 & ST32 Stems\n# Frame & Component Preparation\n# Caledonia Fork Preparation & Installation\n# Caledonia-5 Fork Preparation & Installation\n# Caledonia-5 Stack Adjustment\n# Brake Hose Routing\n# Electric Wire Routing & Installation\n# Mechanical Cable Routing & Installation\n# Handlebar Routing - Electric\n# Handlebar Cable Routing - Mechanical\n# Seatpost Assembly & Installation\n# Di2 Battery Installation\n# Indexed Thru-Axle Installation\n# Aero Thru-Axle Installation\n# Tire/Rim Clearance\n# Mudguard Installation","[{\"question\":\"Who is this assembly manual intended for, and what expertise is assumed?\",\"answer\":\"The manual assists Cervélo retailers and assumes the retailer has the minimum background and skill level required of professional bicycle mechanics.\"},{\"question\":\"Why must installers use the supplied instructions and Cervélo-specified parts?\",\"answer\":\"The manual warns that failing to follow the instructions or installing only Cervélo-specified parts can lead to incorrect and unsafe assembly, loss of control, and serious rider injury.\"},{\"question\":\"What information does the manual provide to support the assembly process?\",\"answer\":\"It includes tool and supply requirements, detailed Caledonia-5 and Caledonia parts lists with Cervélo part numbers, and a step-by-step table of contents covering major preparation, installation, and routing procedures.\"}]","CALEDONIA-5 & CALEDONIA RETAILER ASSEMBLY MANUAL | PDF",48]