[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"doc-seo-674621-105":3,"detail-sidebar-cat-0-en-105":79,"doc-detail-674621-en":129},{"code":4,"msg":5,"data":6},0,"ok",{"site_id":7,"language":8,"slug":9,"title":10,"keywords":11,"description":12,"schema_data":13,"social_meta":72,"head_meta":74,"extra_data":76,"updated_unix":78},105,"en","atv-service-manual","ATV Service Manual","","ATV Service Manual provides safety-oriented guidance for qualified technicians servicing Polaris ATV components. It explains how to organize work by component section, use exploded parts drawings, and follow standardized service procedures efficiently to reduce errors. 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It emphasizes that mechanical theory, tool use, and shop procedures are necessary to perform work safely, so only qualified personnel should carry out operations.","Answer",{"name":64,"@type":59,"acceptedAnswer":65},"How is the manual organized for servicing work?",{"text":66,"@type":62},"The manual is organized by component section number. Each section includes exploded parts drawings and service procedures, plus general service tips, diagnostic procedures, and any special or uncommon tools needed at the beginning of the section.",{"name":68,"@type":59,"acceptedAnswer":69},"What information is included under general specifications and model identification?",{"text":70,"@type":62},"Model identification includes the frame serial number (VIN) and engine serial number. General specifications provide structured ATV specifications such as dimensions, suspension travel, brakes, tires and pressures, fuel/oil capacities, electrical lighting, and transmission/PVT ratios.","https://schema.org",{"og:url":32,"og:type":73,"og:title":10,"og:site_name":45,"og:description":12},"article",{"robots":75,"canonical":32},"index,follow",{"doc_id":77,"site_id":7},674621,1793765169,{"code":4,"msg":80,"data":81},"success",[82,86,90,94,99,103,108,113,118,121,125],{"id":22,"doc_module":4,"doc_module_name":25,"category_name":83,"show_sort_weight":84,"slug":85},"Story & 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service technicians in aproperly equipped shop.Since a certain knowledge of mechanical theory,tool use,and shop procedures are necessary to perform the servicing worksafely,all operations should be carried out only by qualified service per-sonnel.In order to perform the work efficiently and prevent costly errors,the technician should read the text,thoroughly familiarizing himself withprocedures before starting the work.Cleanliness of both the component tobe repaired and the work area is of major importance.  \nThe following special notations are used throughout this manual to identifyinstructions or procedures which are safety related or require special atten-tion.  \nTHIS SYMBOL IS USED TO IDENTIFY SPECIAL INSTRUCTIONSOR SAFETY PROCEDURES  \n\"NOTE:\"INDICATES SPECIAL POINTS OF PARTICULAR INTEREST  \nThis manual is organized by component section number and contains anexploded parts drawing for which service procedures are explained withineach section.In addition,general service tips and diagnostic procedures alongwith any special or uncommon service tools needed are also noted at thebeginning of each section.  \nTechnical Training CenterRoseau,MN 56751  \n—  \nU  \n1  \n## INDEX\n\n\n| General Information   | 1   |\n| --- | --- |\n| Body and Frame   | 2   |\n| Swing Arm and Rear Dampening   | 3   |\n| Steering and Front Brake   | 4   |\n| Gearcase and Rear Brake   | 5   |\n| PVT System   | 6   |\n| Engine   | 7   |\n| Electrical   | 8   |\n\n(  \n(  \n(  \n(  \nGeneral Information  \nModel ldentification  \n1-1  \nGeneral Specifications  \n1-2-1-3  \nService Tools/Recommended Shop Supplies1-4-1-9  \n)  \nMODEL IDENTIFICATION  \nFRAME SERIAL NUMBER(VIN)  \nENGINE SERIAL NUMBER  \n)  \nGENERAL SPECIFICATIONS  \n## SPECIFICATIONS\n\nSpecification  \nScrambler  \nTrail Boss  \nHeight  \n42\"  \n42\"  \n43”  \n43”  \nWidth  \nLength  \n74\"  \n74\"  \nWheel Base  \n48\"  \n48\"  \n33-1/2\"  \n33-1/2\"  \nSeat Height  \nFoot Pad Height  \n9-1/2”  \n9-1/2”  \n5-3/4”  \n5-3/4\"  \nGround Clearance  \nWeight  \n380  \n440  \nFront Suspension/TravelFork/5.1”Strut/6-1/4\"Rear Suspension/TravelCoil Over Shock/6”Coil Over Shock/6”Front Fork Oil5 oz.10 Wt.SealedCastor/Camber-0”TO+1/4\"/+1-1/4°to 2°Front Tire-PSI22×11.00x8-3PSI22x8.00x10-3PSIRear Tire-PSI22x11.00x10-4PSI22×11.00x10-4PSIFront BrakeDrumDrumRear BrakeDiscDiscPark BrakeStandardStandard  \nAir Filter  \nPaper Element  \nPaper Element  \nFuel Capacity  \n3 Gallons  \n4 Gallons  \nOil Capacity  \n2 Quarts  \n2 Quarts  \n12V-45/45 W  \nHeadlight  \n12V-45/45W  \nTaillight  \n12V-5W  \n12V-5W  \nExhaustTuned USDA ApprovedTuned USDA Approved  \nStandard  \nFront Rack  \nStandard  \nStandard  \nRear Rack  \nStandard  \nStandard  \nHitch  \nStandard  \nTool Kit  \nStandard  \nStandard  \nFoot Rest  \nPlatform  \nPlatform  \nTransmission Gear BoxForward-Neutral-Reverse18-52 Sprockets Silent Chain 15L-60 PitchForward Ratio 2.88:1Reverse Ratio 2.5:1  \nPVT Convertor  \nRatios-3.8 Low to 1.32 High  \nSheave Diameter 7-1/2\"primary-9-1/2\"secondary  \nBelt width 1-3/16\"OC 40.87\"Part No.3211048  \n10\"Center Distance  \n1/2\"Offset  \nShift Weight-43 grams Part No.5630279Spring·Blue/Green-.177 inch wire  \n2.53 in.Free Length Part No.7041157  \nFinal Drive  \n13-42 Sprockets 3.2:1 Ratio  \nNo.520 Chain 5/8-74 Pitch  \n1-2  \n(  \nSpecification  \nEngine  \nCarburetion  \nHeavy loads can cause braking and control problems.  \nGENERAL SPECIFICATIONS  \nScrambler  \nTrail Boss  \nBore Stroke-72×60mm-22 Hp @6000 RPM  \nDisplacement 244cc Single cylinder,two cycle  \nLubrication -Oil Injection  \nCooling-Free Air  \nStarting·12 volt electric with manual recoilIgnition-CDI  \nIgnition Timing-23.5°@3000-18°@6000  \nSpark Plug-RN-4YC  \nPiston Ring-2 Keystone 1.5 mm U/S  \nEnd Gap.008”-.016\"  \nAlternator·100 Watt  \nFuel 88 R+M Octane (Min.)leaded or unleaded  \nVM30SSMain Jet-155 HexPilot Jet 30Jet Needle-5DP7-3Needle Jet-0-6(169)Throttle Valve C.A.-2.5Air Screw-1  \n\n| Total Load Capacity   | Front Rack Maximum   | Rear Rack Ma","cbCaitvFXoGRXNzS","https://ap.wps.com/l/cbCaitvFXoGRXNzS","pdf",10107935,94,"English","# Foreword\n## Index\n## General Information\n### Model Identification\n### General Specifications\n# Specifications\n## Dimensions and Capacities\n## Suspension and Tires\n## Brakes and Lighting\n## Transmission and PVT System\n## Engine Specifications","[{\"question\":\"Who is this manual intended for and why?\",\"answer\":\"It is designed primarily for properly equipped ATV service technicians. It emphasizes that mechanical theory, tool use, and shop procedures are necessary to perform work safely, so only qualified personnel should carry out operations.\"},{\"question\":\"How is the manual organized for servicing work?\",\"answer\":\"The manual is organized by component section number. Each section includes exploded parts drawings and service procedures, plus general service tips, diagnostic procedures, and any special or uncommon tools needed at the beginning of the section.\"},{\"question\":\"What information is included under general specifications and model identification?\",\"answer\":\"Model identification includes the frame serial number (VIN) and engine serial number. General specifications provide structured ATV specifications such as dimensions, suspension travel, brakes, tires and pressures, fuel/oil capacities, electrical lighting, and transmission/PVT ratios.\"}]","ATV Service Manual | PDF",237]