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service for customer service  \n1  \nThis introductioninto serviceis intendedfor the technicalpersonnel entrusted with the repair and maintenance ofMercedes-Benz cross-country vehicles.The contentsare oniy valid until the repairs instructions have beencompiled on microfilm.  \nWith this introduction into service,we shallbe informingyou on the following vehicles:  \n\n| Model   | Type   |\n| --- | --- |\n| 463.2   | 200 GE 4×4(only for Italy)  \u003Cbr>230 GE 4×4  \u003Cbr>300 GE 4×4   |\n|  |  |\n|  |  |\n| 463.3   | 250 GD 4×4   |\n|  | 300 GD 4×4   |\n\nThe previous models 460/461 are still being made withthe engines M 102,OM 617 and OM 602.  \nFor all repair jobs,adjusting values and maintenancejobs not itemized in this introduction into service,refer tothe already available technical documentation.  \nWe of course reserve the right to technical changes in inkeeping with further development.  \nMercedes-Benz AktiengesellschaftVertrieb Kundendienst und Teile  \nMay 1990  \n00 General  \nSurvey of types and components………………………………8  \nModel codlng……………………………………………………………………9  \nInstallatlon survey……………………………………………………………10  \nGeneral vlews of vehlcle  \n- Convertible………………………………………………………………………………11  \n- Station wagon ………………………………………………………………12  \n- Station wagon-longwheelbase ……………………………13  \nThe most important In brlef…………………………………………14  \nJacklng up……………………………………………………………………………19  \nWorkshopand parts references………………………………21  \n- Repairinstructions on microfilm ………………………………22  \n- Parts microfiches………………………………………………………………23  \n01 Engine  \nInstallation survey……………………………………………………………24  \nGeneral…………………………………………………………………………………………25  \nArrangement ofV-belts…………………………………………………29  \nOverall view…………………………………………………………………………………30  \nSectional view…………………………………………………………………………34  \nOutput diagram………………………………………………………………38  \nFunctional diagram-injection system……………………42  \nChecking and adjusting values-Engine 102,103.. 44  \nChecking electrlcal components-Engine 103.. 46  \nA. Testers and connection diagrams…………………………47  \nB. Fault table foron/off ratio indicator …………………………48  \nC. Test programme with socket box……………………………49  \nInstallation survey-engine mounts…………………………59  \nRemoval and instalatlon of engine  \n- Engine 103 …………………………………………………………………………60  \n- Engine 603……………………………………………………………………72  \nChecking pneumatic vacuum shutoff for leaks-  \nEngine602,603………………………………………………………………86  \nSlackening enginemounts……………………………………………89  \n25 Clutch  \nInstallation survey……………………………………………………………90  \nArrangement…………………………………………………………………………90  \nGeneral…………………………………………………………………………91  \nRemoval and instailation of clutch…………………………………92  \n26 Manual transmlsslon  \nInstallation survey………………………………………………………………95  \nKeyto sales designation………………………………………………95  \nOverallview………………………………………………………………96  \nGeneral…………………………………………………………………………………97  \nAssembly instructions………………………………………………………98  \nSectional view……………………………………………………………………99  \nPower flow……………………………………………………………………………100  \nTechnical data......y…………………………………………………101  \nRemoval and installation of transmission…………………103  \nAdjusting floor shift………………………………………………………………109  \nChecking concentricity offlange………………………………111  \n27 Automatic transmisslon  \nInstallation survey………………………………………………………113  \nKey to sales designation………………………………………………113  \nOverall view…………………………………………………………………………114  \nGeneral………………………………………………………………………………115  \nSectional view……………………………………………………………………118  \nDiagram…………………………………………………………………………………119  \nGear ratios……………………………………………………………………………119  \nSelectorleverpositions……………………………………………………120  \nShift points……………………………………………………………………………121  \nTechnical data………………………………………………………………124  \nRemoval and installation of automatic  \ntransmission …………………………………………………………………………………125  \nChecking concentricity of flange…………………………………132  \n28 Transfer case  \nInstallation survey…………………………………………………………………134  \nKey to sales designation………………………………………………………134  \nO","cbCaioW7sdCPsUnV","https://ap.wps.com/l/cbCaioW7sdCPsUnV","pdf",20017531,341,"English","# Survey of types and components\n# Model coding\n# Installation survey\n# General views of vehicle\n## Convertible\n## Station wagon\n## Station wagon-long wheelbase\n# The most important in brief\n# Jacking up\n# Workshop and parts references\n## Repair instructions on microfilm\n## Parts microfiches\n# 01 Engine\n## Installation survey\n## Arrangement of V-belts\n## Output diagram\n## Functional diagram - injection system\n# 25 Clutch\n## Installation survey\n## Removal and installation of clutch\n# 26 Manual transmission\n## Installation survey\n## Assembly instructions\n## Technical data\n# 27 Automatic transmission\n## Installation survey\n## Gear ratios\n## Shift points\n## Technical data\n# 28 Transfer case\n## Installation survey\n## Removal and installation of transfer case\n# 31 Frame/Trailer coupling\n## Frame\n## Trailer coupling\n# 33 Front axle\n## Installation survey\n## Technical data\n# 35 Rear axle\n## Installation survey\n## Technical data","[{\"question\":\"Who is the intended audience for this introduction into service?\",\"answer\":\"It is intended for technical personnel responsible for repair and maintenance of Mercedes-Benz cross-country vehicles.\"},{\"question\":\"Which vehicles are covered by the 463 series introduction?\",\"answer\":\"It covers 463.2 models (200 GE 4×4 for Italy only, 230 GE 4×4, 300 GE 4×4) and 463.3 models (250 GD 4×4, 300 GD 4×4).\"},{\"question\":\"What guidance applies to repair jobs and maintenance not listed in this document?\",\"answer\":\"Adjusting values and maintenance jobs not itemized here must refer to already available technical documentation.\"}]","463 Series 200 GE/230 GE/300 GE/250 GD/300 GD - Introduction into Service | PDF",1792786324,859]